background image

18 

Operators Manual

Quality

 

 

Reliability

 

 

Performance

12  

Warranty Information

WIA Weldmatic MIG Equipment 
Gold Shield Warranty Statement

Effective 1st January 2012

Welding Industries of Australia (WIA) 
warrants to the original retail purchaser 
that the Weldmatic welding machine 
purchased (Product) will be free from defects 
in materials and workmanship for a period 
of 3 years from the date of purchase of 
the Product by the customer. If a defect in 
material or workmanship becomes evident 
during that period, Welding Industries of 
Australia will, at its option, either:

•  Repair the Product (or pay for the costs of 

repair of the Product); or

•  Replace the Product.

In the event of such a defect, the customer 
should return the Product to the original 
place of purchase, with proof of purchase, 
or contact Welding Industries of Australia on 
1300 300 884 to locate an authorised service 
agent.

Any handling and transportation costs 
(and other expenses) incurred in claiming 
under this warranty are not covered by this 
warranty and will not be borne by Welding 
Industries of Australia. Welding Industries 
of Australia will return the replacement 
product, if original found to be faulty, freight 
free to the customer.

This warranty covers the Weldmatic power 
source and wirefeeder only, and does not 
extend to the regulator, gun assembly or 
accessories included in the original purchase 
package.

The obligation of Welding Industries of 
Australia under this warranty is limited to the 

circumstances set out above and is subject to:

•  The customer being able to provide 

proof of purchase of the Product and the 
purchase price paid for the Product;

•  The relevant defect in materials or 

workmanship;

•  The Product not having been altered, 

tampered with or otherwise dealt with 
by any person in a manner other than 
as intended in respect of the relevant 
Product; and 

•  The Product not having been used or 

applied in a manner that is contrary to 
customary usage or application for the 
relevant Product or contrary to any stated 
instructions or specification of Welding 
Industries of Australia.

Our goods come with guarantees that 
cannot be excluded under the Australian 
Consumer Law. You are entitled to a 

replacement or refund for a major failure and 

for compensation for any other reasonably 
foreseeable loss or damage. You are also 
entitled to have the goods repaired or 
replaced if the goods fail to be of acceptable 
quality and the failure does not amount to 

a major failure. The benefits given by this 

warranty are in addition to other rights and 
remedies which may be available to the 
customer under any law in relation to goods 
and services to which this warranty relates. 

Warranty provided by: 
Welding Industries of Australia  
(ABN 63 004 235 063) 
A Division of ITW Australia Pty Ltd  
5 Allan Street, Melrose Park,  
South Australia, 5039

Ph: 1300 300 884 
Email: [email protected] 
Web: www.welding.com.au

Summary of Contents for Weldmatic Fabricator P135-2

Page 1: ...CP135 40 Rev C Weldmatic Fabricator suits W64 0 wirefeeder Operators Manual Weldmatic Fabricator MIG welder Model No CP135 2 Iss A 02 12...

Page 2: ...uality Reliability Performance Quality Reliability Performance Welding Industries of Australia An ITW Company Telephone 1300 300 884 Facsimile 1300 301 884 Email Info welding com au www welding com au...

Page 3: ...Safe Practices 2 1 Introduction 5 2 Receiving 5 3 Specifications 6 4 Controls 7 5 Installation 8 6 Normal Welding Sequence 10 7 Basic Welding Information 10 8 General Maintenance 12 9 External Troubl...

Page 4: ...ilter Lens Amps TIG MMAW MIG Pulsed MIG 0 100 10 9 10 12 13 100 150 11 10 10 12 13 150 200 12 10 11 11 12 12 13 200 300 13 11 12 13 12 13 300 400 14 12 13 14 400 500 13 14 14 500 14 14 Read first The...

Page 5: ...ted unless coating is removed from the work surface the area is well ventilated or the operator wears an air supplied respirator Work in a confined space only while it is being ventilated and if neces...

Page 6: ...nitrogen or carbon dioxide and using protective equipment as recommended in AS 1674 2 Water filling just below working level may substitute for inerting Hollow castings or containers must be vented b...

Page 7: ...consumable wires in the range from 0 6mm to 1 2mm diameter The smaller wire sizes are used when welding at lower currents such as sheet metal applications Increasing the wire diameter permits higher...

Page 8: ...ycle based on 10min cycle time 400 Amp 34 V 45 duty 270 Amp 27 5 V 100 duty Welding Current 50 400 Amps Open Circuit Voltage 16 5 46 V Shipping weight 200 kg Includes wirefeeder and leads Mains Circui...

Page 9: ...put Terminal 5 Negative Welding Output Terminal 6 Gas Outlet Connector for shielding gas hose from remote wirefeeder 4 Power Source Controls 9 8 10 2 1 3 7 Wirefeeder Control Socket Connector for cont...

Page 10: ...e available from the Weldmatic Fabricator A higher rated circuit breaker can be selected but the mains wiring capacity must be increased to suit The current rating of the mains cable depends on cable...

Page 11: ...r supplied with the gas regulator and secure with the clamp also supplied Remote Wirefeeder The remote wirefeeder is connected to the Weldmatic Fabricator power source via the composite cable intercon...

Page 12: ...he consumable wire to be used Many proprietary shielding gas mixtures are available The recommended shielding gases for use with the Weldmatic Fabricator are Mild Steel Argon 5 to 25 Carbon Dioxide 10...

Page 13: ...long with metal transfer occurring as a series of large droplets Important Do not operate the Voltage Control switches during welding The weld setting should be chosen to suit the application and the...

Page 14: ...cording to the prevailing conditions the equipment covers be removed and any accumulated dust be removed by the use of dry low pressure compressed air or a vacuum cleaner Wirefeed In order to obtain t...

Page 15: ...r during weld 1 Check the rating of the mains supply circuit breaker The Weldmatic Fabricator should be supplied from a 25 Amp or larger circuit breaker 9 External Trouble Shooting If the following ch...

Page 16: ...ables refer page 8 2 Shielding gas is correct for the consumable wire in use refer page 10 3 Welding circuit is making good electrical connection Ensure that the work clamp is securely tightened onto...

Page 17: ...Weldmatic Fabricator Model No CP135 2 Iss A 02 12 15 10 Circuit Diagrams Power Source Fig 7 Power Source Circuit Diagram...

Page 18: ...al Quality Reliability Performance 11 Assembly and Parts List Weldmatic Fabricator Power Source Fig 8 Weldmatic Fabricator Power Source Assembly 7 8 10 9 12 6 5 3 2 1 11 13 15 16 18 17 20 21 26 23 25...

Page 19: ...0 E0031 On Off Switch 1 11 PAN102 Side Panel right 1 12 CX58 Socket Dinse 2 13 TC265 5 8 UNF Nipple 1 14 TC266 5 8 UNF Nut 1 15 E0053 Control Socket 3 Pin 1 16 AM272 11N Digital Meter Assembly 1 17 L0...

Page 20: ...cluded in the original purchase package The obligation of Welding Industries of Australia under this warranty is limited to the circumstances set out above and is subject to The customer being able to...

Page 21: ...Weldmatic Fabricator Model No CP135 2 Iss A 02 12 19 Notes...

Page 22: ...20 Operators Manual Quality Reliability Performance Notes...

Page 23: ...Weldmatic Fabricator Model No CP135 2 Iss A 02 12 21 Notes...

Page 24: ......

Reviews: