WIA Weldmatic Fabricator P135-2 Operator'S Manual Download Page 1

Page: 1 / 24

CP135-40 Rev C

Weldmatic Fabricator

[suits W64-0 wirefeeder]

Operators Manual

Weldmatic Fabricator MIG welder

Model No. CP135-2, Iss A

02/12

Summary of Contents for Weldmatic Fabricator P135-2

Page 1: ...CP135 40 Rev C Weldmatic Fabricator suits W64 0 wirefeeder Operators Manual Weldmatic Fabricator MIG welder Model No CP135 2 Iss A 02 12...

Page 2: ...uality Reliability Performance Quality Reliability Performance Welding Industries of Australia An ITW Company Telephone 1300 300 884 Facsimile 1300 301 884 Email Info welding com au www welding com au...

Page 3: ...Safe Practices 2 1 Introduction 5 2 Receiving 5 3 Specifications 6 4 Controls 7 5 Installation 8 6 Normal Welding Sequence 10 7 Basic Welding Information 10 8 General Maintenance 12 9 External Troubl...

Page 4: ...ilter Lens Amps TIG MMAW MIG Pulsed MIG 0 100 10 9 10 12 13 100 150 11 10 10 12 13 150 200 12 10 11 11 12 12 13 200 300 13 11 12 13 12 13 300 400 14 12 13 14 400 500 13 14 14 500 14 14 Read first The...

Page 5: ...ted unless coating is removed from the work surface the area is well ventilated or the operator wears an air supplied respirator Work in a confined space only while it is being ventilated and if neces...

Page 6: ...nitrogen or carbon dioxide and using protective equipment as recommended in AS 1674 2 Water filling just below working level may substitute for inerting Hollow castings or containers must be vented b...

Page 7: ...consumable wires in the range from 0 6mm to 1 2mm diameter The smaller wire sizes are used when welding at lower currents such as sheet metal applications Increasing the wire diameter permits higher...

Page 8: ...ycle based on 10min cycle time 400 Amp 34 V 45 duty 270 Amp 27 5 V 100 duty Welding Current 50 400 Amps Open Circuit Voltage 16 5 46 V Shipping weight 200 kg Includes wirefeeder and leads Mains Circui...

Page 9: ...put Terminal 5 Negative Welding Output Terminal 6 Gas Outlet Connector for shielding gas hose from remote wirefeeder 4 Power Source Controls 9 8 10 2 1 3 7 Wirefeeder Control Socket Connector for cont...

Page 10: ...e available from the Weldmatic Fabricator A higher rated circuit breaker can be selected but the mains wiring capacity must be increased to suit The current rating of the mains cable depends on cable...

Page 11: ...r supplied with the gas regulator and secure with the clamp also supplied Remote Wirefeeder The remote wirefeeder is connected to the Weldmatic Fabricator power source via the composite cable intercon...

Page 12: ...he consumable wire to be used Many proprietary shielding gas mixtures are available The recommended shielding gases for use with the Weldmatic Fabricator are Mild Steel Argon 5 to 25 Carbon Dioxide 10...

Page 13: ...long with metal transfer occurring as a series of large droplets Important Do not operate the Voltage Control switches during welding The weld setting should be chosen to suit the application and the...

Page 14: ...cording to the prevailing conditions the equipment covers be removed and any accumulated dust be removed by the use of dry low pressure compressed air or a vacuum cleaner Wirefeed In order to obtain t...

Page 15: ...r during weld 1 Check the rating of the mains supply circuit breaker The Weldmatic Fabricator should be supplied from a 25 Amp or larger circuit breaker 9 External Trouble Shooting If the following ch...

Page 16: ...ables refer page 8 2 Shielding gas is correct for the consumable wire in use refer page 10 3 Welding circuit is making good electrical connection Ensure that the work clamp is securely tightened onto...

Page 17: ...Weldmatic Fabricator Model No CP135 2 Iss A 02 12 15 10 Circuit Diagrams Power Source Fig 7 Power Source Circuit Diagram...

Page 18: ...al Quality Reliability Performance 11 Assembly and Parts List Weldmatic Fabricator Power Source Fig 8 Weldmatic Fabricator Power Source Assembly 7 8 10 9 12 6 5 3 2 1 11 13 15 16 18 17 20 21 26 23 25...

Page 19: ...0 E0031 On Off Switch 1 11 PAN102 Side Panel right 1 12 CX58 Socket Dinse 2 13 TC265 5 8 UNF Nipple 1 14 TC266 5 8 UNF Nut 1 15 E0053 Control Socket 3 Pin 1 16 AM272 11N Digital Meter Assembly 1 17 L0...

Page 20: ...cluded in the original purchase package The obligation of Welding Industries of Australia under this warranty is limited to the circumstances set out above and is subject to The customer being able to...

Page 21: ...Weldmatic Fabricator Model No CP135 2 Iss A 02 12 19 Notes...

Page 22: ...20 Operators Manual Quality Reliability Performance Notes...

Page 23: ...Weldmatic Fabricator Model No CP135 2 Iss A 02 12 21 Notes...

Page 24: ......