Whyte G-160 RS Supplementary Service Manual Download Page 35 | Manualshive

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Whyte G-160 RS Supplementary Service Manual Download Page 35

Page 35

2016 Edition 1

WHYTE Service Manual

Item

Description

1

M4 x 16mm long Hex Head Cap Screw

2

Adjustment Clamp

3

Rear Derailleur Hanger, for SRAM Maxle 142mm (Black Colour)

7

Seat Stay, Right Side

8

Seat Stay, Left Side

4

Axle Nut, for SRAM Maxle 142mm (Black Colour)

5

M4 x 16mm long Countersunk Cap Screw

6

Dropout Spacer (8mm wide) Left Side, for SRAM Maxle 142mm (Gunmetal Colour)

Figure 23: Whyte Dropout Assembly -

For SRAM Maxle 142mm

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Summary of Contents for G-160 RS

Page 1: ...MTB Full Suspension Range G 160 Works G 160 RS T 130 C Works T 130 C RS T 130 RS T 130 S T 130 SX Women s Spec T 129 SCR T 129 RS T 129 S Supplementary Service Manual 2016 Edition 1...

Page 2: ......

Page 3: ...1 From G 160 6 1 1 1 Remove the Rear Shock only 6 1 1 2 Remove the other rear suspension parts 6 1 2 From T 130 C T 130 or T 129 6 1 2 1 Remove the Rear Shock only 6 1 2 2 Remove the other rear suspe...

Page 4: ...stead arrange for a professional bicycle mechanic at your local Whyte dealer to do the job correctly Bundled with this manual are the respective manufacturers instructions and manuals for the branded...

Page 5: ...Page 5 2016 Edition 1 WHYTE Service Manual 2 0 GEOMETRY Figure1 Geometry...

Page 6: ...addle BB height with 717mm tyres fitted 2 25 54 584 Frame Size X Small Medium Extra Large Head Angle A 66 5 66 5 66 5 Seat Angle B 73 7 73 5 73 2 Top Tube C 591 4mm 611 1mm 650 7mm BB Height D 331 0mm...

Page 7: ...rear damper Effective seat angle from wheel centres horizontal to line from BB to seat post axis top of saddle BB height with 748mm tyres fitted 29 x 2 25 54 56 622 Frame Size X Small Medium Large He...

Page 8: ...lex grease Reference figures 2 to 7 The Inter Grip seat clamp design is present on most models of Whyte full suspension mountain bikes It allows adjustment of the saddle height direction CAUTION Avoid...

Page 9: ...until the seat post rises automatically Figure 7 Then firmly twist the saddle to confirm the seat post is still securely gripped by the lowered torque value that allows the dropper seat post to functi...

Page 10: ...to your Whyte bike please refer to the manufacturers instructions Rebound Damping adjustment This adjustment fine tunes the speed at which the wheel returns to its normal ride height after hitting a...

Page 11: ...damper unit is being compressed this is known as the compression stroke As the suspension unit recovers from compression back towards its full length this is called the re bound stroke All the shocks...

Page 12: ...ays If the design life of a component has been ex ceeded it may fail suddenly causing possible injury to the rider Any form of crack scratches and decolouring in highly stresses areas are showing that...

Page 13: ...1 WHYTE INTER GRIP SEAT CLAMP 5 2 GENERAL WHYTE LUBRICATION For the correct lubrication regime and maintenance of all parts on a Whyte bicycle please refer to the specific component manufacturers det...

Page 14: ...M8 Aerospace nuts 9 on the M8 x 71mm long stud 10 that passes through the H link 20 and Main Frame 16 Whichever Aerospace Nut 9 becomes undone first remove it and then remove the M8 x 71mm long stud...

Page 15: ...Page 15 2016 Edition 1 WHYTE Service Manual Figure 9 Disassembly of the Whyte G 160 Rear Suspension First Stage Figure 10 Disassembly of the Whyte G 160 Rear Suspension Second Stage...

Page 16: ...Bearing Cap 15mm A F 9 M8 Aerospace Nut 10mm A F 10 External M8 x 71mm long Stud 11 M6 x 20mm long Countersunk head Capscrew 4mm A F Internal Hex 12 Collar for M6 Countersunk head Capscrew 13 Internal...

Page 17: ...erospace nuts 7 on the M8 x 71mm long stud 8 that passes through the H link 18 and Main Frame 14 Whichever Aerospace Nut 7 becomes undone first remove it and then remove the M8 x 71mm long stud 8 from...

Page 18: ...6 Edition 1 WHYTE Service Manual Figure 12 Disassembly of the Whyte T 129 or T 130 C or T 130 Rear Suspension Second Stage Figure 11 Disassembly of the Whyte T 129 or T 130 C or T 130 Rear Suspension...

Page 19: ...space Nut 10mm A F 8 External M8 x 71mm long Stud 9 M6 x 20mm long Countersunk head Capscrew 4mm A F Internal Hex 10 Collar for M6 Countersunk head Capscrew 11 Internal M6 x 70mm long Hollow Pivot Pin...

Page 20: ...vice Manual 6 2 STRIPPING AND REASSEMBLING BEARINGS In the Whyte G 160 Reference figures 9 10 Figure 13 Assembly of 75mm H Link Item Description 1 KP5AX bearing 2 Shield washer O D 17 5mm 3 75mm centr...

Page 21: ...YTE Service Manual In the Whyte T 129 T 130 C or T 130 Reference figures 11 12 Item Description 1 KP5AX bearing 2 Middle shield washer O D 17 5mm 3 60mm centre to centre Alloy Quad Link Body Figure 14...

Page 22: ...2016 Edition 1 WHYTE Service Manual Item Description 1 KP5AX bearing 2 Middle shield washer O D 17 5mm 3 Outer shield washer O D 21 5mm 4 Right Seat stay 5 Left Seat stay Figure 15 Assembly of the Sea...

Page 23: ...Page 23 2016 Edition 1 WHYTE Service Manual Item Description 1 KP6AX bearing 2 Shield Washer O D 18 5mm I D 9 6mm 3 Chain stays Figure 16 Assembly of the Chain stays...

Page 24: ...Item Description 1 M8 Nut 2 KP5AX or KP6AX Bearing Tool 1 3 Link Seat stay or Chain stay Body 4 KP5AX or KP6AX Bearing 5 KP5AX or KP6AX Bearing Tool 2 6 M8 x 45mm Socket Head Cap Screw Figure 17a Bear...

Page 25: ...nger tighten the M8 Socket Head Cap Screw further undo the nut and bolt and remove any excess Loctite from around the KP Bearing particularly in any internal threads Repeat for the remaining KP Bearin...

Page 26: ...of that M8 screw 15 up to the KP5AX bearing Using a 10mm Socket and the 5mm AF Allen Key torque tighten the M8 Flanged Nut 9 and the M8 screw 15 to the recommended torque settings refer to the Tighte...

Page 27: ...Page 27 2016 Edition 1 WHYTE Service Manual Figure 18 Reassembly of the Whyte G 160 Rear Suspension First Stage Figure 19 Reassembly of the Whyte G 160 Rear Suspension First Stage...

Page 28: ...ss grease from around the chain stays and frame Returning to the Seat stays 17 18 and the H link 20 check that the shield washers are in place at the front of the H link 20 see items 2 in figure 13 Al...

Page 29: ...ushes that contact the Main Frame 16 and shock extender 7 Slide the rear of the Rear Shock Absorber 6 into the shock ex tender 7 Reference figure 21 ensure the marking on the shock extender 7 is the s...

Page 30: ...Nut 7 onto the end of that M8 screw 13 up to the KP5AX bearing Using a 10mm Socket and the 5mm AF Allen Key torque tighten the M8 Flanged Nut 7 and the M8 screw 13 to the recommended torque settings r...

Page 31: ...16 Edition 1 WHYTE Service Manual Figure 20 Reassembly of the Whyte T 129 or T 130 C or T 130 Rear Suspension First Stage Figure 21 Reassembly of the Whyte T 129 or T 130 C or T 130 Rear Suspension Fi...

Page 32: ...ecommended settings using the 15mm Open ended or adjustable spanner Refer to the Tightening torque settings in Section 8 0 Wipe off any excess grease from around the links and frame Next to re join th...

Page 33: ...2mm Contact your local Whyte dealer to purchase either a replacement hanger or a conversion kit 7 1 1 Shimano E Thru System Reference figure 22 The Rear Derailleur Hanger 3 is attached to the Right Si...

Page 34: ...anual Figure 22 Whyte Dropout Assembly For Shimano E Thru Item Description 1 M4 x 16mm long Hex Head Cap Screw 2 Adjustment Clamp 3 Rear Derailleur Hanger for Shimano E Thru Grey Colour 5 Seat Stay Ri...

Page 35: ...3 Rear Derailleur Hanger for SRAM Maxle 142mm Black Colour 7 Seat Stay Right Side 8 Seat Stay Left Side 4 Axle Nut for SRAM Maxle 142mm Black Colour 5 M4 x 16mm long Countersunk Cap Screw 6 Dropout S...

Page 36: ...ry careful not to cross thread this on it s way in In sert the rear wheel and the Shimano E Thru Rear Axle Adjust the axle as per the Shimano Technical Service Instructions SI 27U0A 001 00 Whilst adju...

Page 37: ...of the Adjusting Clamp 2 is aligned with the single slot in the Axle Nut 4 reference figure 25 Having tightened the SRAM Maxle slide the Clamp 2 upwards to engage it into the slot in the Axle Nut 4 U...

Page 38: ...nset view in figure 26 Turn it clock wise to increase clearance 8 0 WHYTE INTER GRIP SEAT CLAMP SERVICE Tools Required 5mm AF Allen Keys 2 off 1 fitted to a 3Nm to 15Nm Torque Wrench M6 cap screw at l...

Page 39: ...Sleeve 5 all the way out of the oppo site side of the Main Frame 6 Figures 32 to 33 Move to the left side of the Main Frame 6 Place the M6 x 30 long Capscrew 1 diagonally through the Grip Pad 4 and on...

Page 40: ...es 38 39 From the left side of the Main Frame 6 insert the Plain Sleeve 2 and make sure the 45 angled edge on the Plain Sleeve 2 touches the 45 angled edge on the Pad 4 Figures 40 41 Move to the right...

Page 41: ...rance hole in the right side chain stay near the drop out then through the exit hole at the opposite end of the chain stay This will probably need several at tempts pushing to fro to find the hole ple...

Page 42: ...r end of the first grommet is fac ing the seat tube whilst the narrower end of the second grommet is facing the down tube Reference figure 53 Insert the hose end into the down tube and push the hose u...

Page 43: ...or all other torque settings refer to the specific manufacturers information bundled with this manual or alternatively refer to the specific manufacturers website for fur ther information 11 0 OWNER S...

Page 44: ......

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