Whyte e-504 Service Manual Download Page 4

 

 

3.2: SEAT CLAMP ADJUSTMENT & SERVICE

 

 

CAUTION! Avoid over

-

tightening the seat clamp.

 

In particular 

dropper

” 

seat

-

posts may not work correctly if the seat clamp is over tightened.

 

 

CAUTION! 

When adjusting the saddle height you 

MUST

 obey the Minimum insertion depth requirement marked on the Seat 

Post.

 

Also consult the relevant seat

-

pin manufacturers instructions in conjunction with these notes.

 

 

 

IMPORTANT SAFETY  

Always stop riding when making adjustments of any kind to the bicycle!

 

 

 

 

 

3.3: SET UP OF FORK

 

Tools Required: 

 

Good Quality Shock Pump for Air Spring Suspension Fork

 

 

 

 

Small Ruler

 

 

IMPORTANT SAFETY NOTE: 

Always stop riding when making adjustments of any kind to the bicycle!

 

 

The front suspension fork fitted to your Whyte bike will be pre

-

set with the standard settings. Before riding, you may need to 

adjust  these  setting.  First  is  the  Sag  setting  on  the  fork.  This  is  to  ensure  the  forks  are  set

-

up  correctly  for  your  own  body 

weight, so the fork will perform as intended. 

 

 

To set Sag on the front fork, you need to measure the amount the fork compresses when you sit on the bike in the normal riding 
position. See the table on the right for our recommendation of front fork sag on your Whyte bike. To achieve this you will need to 
adjust the air spring pressure inside the fork.

 

 

Refer to the specification tables in this manual, and then to the relevant fork manufacturers set up instructions to find how to 
adjust the air spring pressure in the fork. Using a shock pump, either add or remove air until Sag is correctly set. 

 

 

Please note that for the detailed instructions for servicing and all matters relating to the forks fitted to your Whyte bike, please 
refer to the manufacturers instructions. 

 

 

Rebound Damping adjustment:

 

 

This adjustment fine

-

tunes the speed at which the wheel returns to its normal ride height after hitting a bump. Refer to the rele-

vant manufacturers instructions to find out how to adjust the rebound damping. To demonstrate the effect of this function, turn 
the adjuster to its slowest setting. Press down on the handlebars to compress the forks, then release the load. The suspension 
recovers very slowly to its original position.

 

 

Repeat the above with the adjuster turned to the fastest setting and the difference will be seen immediately the load is released. 
We  recommend  the  optimum  setting  is  to  adjust  the  re

-

bound  damping  to  be  as  slow  as  possible,  but  not  so  slow  that  the 

normal ride height is not recovered. On very rough terrain, if the bike becomes progressively lower as more bumps are hit then 
the re

-

bound damping is set too slow. On the other hand if the bike feels choppy and not plush then the re

-

bound damping is too 

fast. A bit of trial and error is needed to get the exact setting.

 

 

 

Summary of Contents for e-504

Page 1: ...e MTB HardTail Range e 504 27 5 eMTB Hardtail e 505 29 eMTB Hardtail e 506 27 5 eSUV Supplementary Service Manual 2021 Edition 1 ...

Page 2: ...4 0 Safety 5 0 Lubrication 5 1 General Lubrication 6 0 Servicing the Whyte Modular Dropout Systems 6 1 Whyte 12mm QR Shaft 7 0 Removal of Bosch Power Tube Battery 7 1 DownTube Plastic Battery Cover Removal and Installation 7 2 Location of Bosch Battery On Off Button 7 3 Location of Bosch Battery Charge Port 8 0 Torque Settings 9 0 Owner s Notes ...

Page 3: ...ou build up a relationship of knowledge between you and your Whyte Dealer Happy and safe riding Whyte design team 2 0 GEOMETRY The geometry of the Whyte Bikes e505 e504 and e506 is available from the Whyte Bikes website www whyte bike 3 0 PREPARATIONS FOR RIDING 3 1 MAKING ADJUSTMENTS Please refer to the specific component manufacturers manual or published technical information about adjusting the...

Page 4: ...inside the fork Refer to the specification tables in this manual and then to the relevant fork manufacturers set up instructions to find how to adjust the air spring pressure in the fork Using a shock pump either add or remove air until Sag is correctly set Please note that for the detailed instructions for servicing and all matters relating to the forks fitted to your Whyte bike please refer to t...

Page 5: ...hat the component has exhausted its life time and has to be replaced If you are in any doubt about one or more components on your Whyte DO NOT RIDE YOUR BIKE Consult the specific component manufacturers literature or take your bike to your local Whyte Dealer Designed for the following use e 504 and e 505 Whyte e 504 and e 505 Hardtail bicycles have been designed tested and comply with EN 15194 201...

Page 6: ... ride your bike and instead consult your Whyte Dealer who will be able to advise and demonstrate the correct closing force Ensure that the lever is back to its normal position after every adjustment is made To do this pull the spring loaded ever arm away from the bike Fig 19 Arrow No 1 until the lever arm dis engages from the axle Figure 20 Whilst the lever is dis engaged from the axle rotate the ...

Page 7: ...nd remove the Whyte covering bung taking care not to loose it The Bosch PowerTube Locker key is then revealed Follow the Instruction provided by Bosch to re move and reinstall the Bosch PowerTube battery To refit the Plastic Cover is the reverse of the removal process Make sure the Plastic Cover is correctly located into the DT and the Slot is pre set in the position as shown in Fig 4 With the Pla...

Page 8: ...ry has been integrated into the side of the Motor Mount as can be seen in Fig 7 and Fig 8 To access the charge port peel back the sealed cover of the Charge Port marked Whyte Energy to reveal the charge port Follow the instructions contained in the Bosch Battery Instruction Manual to Charge the Battery When Charging has finished re fit the Remote Charge Port Cover and press firmly to seal the Cove...

Page 9: ...lb with a Spring Balance to the end of a spanner 1 Foot in length IMPORTANT For all other torque settings refer to the specific manufacturers information bundled with this manual or alterna tively refer to the specific manufacturers website for further information 9 0 OWNER S NOTES Seat Post Clamp M6 Cap Screw 12 Min 14 Max 8 9 Min 10 3 Max ...

Page 10: ......

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