Whisper Power M-SQ Pro 15 Installation Manual Download Page 21

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M-SQ PRO 15/18 kVA

Marine Diesel Generator

3 DIAGRAMS & DRAWINGS

3.1 WIRING CODES AND COLORS M-SQ-PRO 15 - 1 & 3 PHASE - MARINE

Description

Cable

number

Color

Cross

section

3 phase

only

Starter motor > Alternator

Red

10 mm²

Battery > starter motor

Red

35 mm²

Starter motor > DDC

Red

36 mm²

Starter motor > LCP

Black

1,5 mm²

Generator EXC- > AVR M1

Black

1,5 mm²

Generator EXC+ > AVR M3

Black

1,5 mm²

AVR M3 > AVR M4

Black

1,5 mm²

Generator WT > AVR WT

Black

1,5 mm²

Generator YL > AVR M5

Black

1,5 mm²

Generator BK > AVR M6

Black

1,5 mm²

Generator GN > AVR M6

Black

1,5 mm²

Measuring Coil T1:S1> DDC ct1

Red

2,5 mm²

Measuring Coil T1:S2> DDC ct1

Black

2,5 mm²

Measuring Coil T2:S1> DDC ct2

Red

2,5 mm²

3 phase

only

Measuring Coil T2:S2> DDC ct2

Black

2,5 mm²

Measuring Coil T3:S1> DDC ct3

Red

2,5 mm²

Measuring Coil T3:S2> DDC ct3

Black

2,5 mm²

Fuel Pump + > LCP

Black

1,5 mm²

Generator R > DDC hold

White

1,5 mm²

Gen. D+

DDC hold > Bridge Rectifier

Green

1,5 mm²

Bridge Rectifier > Fuel Solenoid hold

Green

1,5 mm²

Bridge Rectifier > Fuel Solenoid pull

Pink

2,5 mm²

DDC pull > Bridge Rectifier -

Pink

2,5 mm²

Fuel Pump - > LCP

Black

1,5 mm²

DDC gnd > LCP

Black

1,5 mm²

Ground > LCP

Black

1,5 mm²

LCP > Temp Switch Exhaust

Black

1,5 mm²

LCP > Temp Switch Coolant

Black

1,5 mm²

Ground > battery

Black

35 mm²

DDC start > Starter motor -

Black

2,5 mm²

Alternator L > DDC alt

Orange

1,5 mm²

DDC gl > Glow Plugs

Black

6 mm²

DDC reg > LCP

Black

1,5 mm²

DDC start > LCP

Black

1,5 mm²

DDC fuel > LCP

Black

1,5 mm²

Temp Switch Exhaust > DDC t2

Blue/Green

1,5 mm²

Temp Switch Coolant > DDC t1

Blue

1,5 mm²

Oil Pressure Switch > DDC oil

Violet

1,5 mm²

LCP j7 > LCP j18

Black

1,5 mm²

Summary of Contents for M-SQ Pro 15

Page 1: ...15 kVA 18 kVA 1500 RPM 230 400 V 50Hz 1phase 3phase Enjoy Green Energy Marine Diesel Generator M SQ Pro whisperpower com Installation Manual ...

Page 2: ...2 M SQ PRO 15 18 kVA Marine Diesel Generator ...

Page 3: ...S M SQ PRO 18 1 3 PHASE MARINE 24 3 2 1 Lay out control wiring M SQ PRO 15 1 Phase Kubota 27 3 2 2 Lay out control wiring M SQ PRO 15 1 Phase Kubota 28 3 2 3 Lay out control wiring M SQ PRO 15 1 Phase Kubota 29 3 2 4 Lay out control wiring M SQ PRO 15 3 Phase Kubota 30 3 2 5 Lay out control wiring M SQ PRO 15 3 Phase Kubota 31 3 2 6 Lay out control wiring M SQ PRO 15 3 Phase Kubota 32 3 2 7 Lay ou...

Page 4: ...le engine mountings The base frame can be mounted to the ship main structure Use the included mounting template to determine the mounting spots WhisperPower generating sets are standard equipped with a sound cover The canopy has been designed to give effective sound insulation For optimum sound and vibration dampening the following factors should be considered 1 Most important is the structure on ...

Page 5: ...ons the generating set can be directly connected to an air duct Air inlets should be louvered where appropriate to protect the engine room and to protect the generating set from water spray As an extra precaution the fitting of a cowl ventilator with a cover box located as high as possible is recommended 1 5 Connections The generating set comes supplied with all supply lines and out put cable i e ...

Page 6: ...pped with a fuel lift pump there fore the tank can be installed at a lower level than the generating set The maximum suction height is 1 m The M SQ PRO 18 has a mechanical fuel lift pump that should be primed manually before the first start use If the pump has to lift the fuel higher than one meter an external electrical fuel lift pump must be installed Art No 50201161 or heavy duty pump Art No 50...

Page 7: ...w water or seawater After the raw water is warmed up in the heat exchanger it is dumped overboard by injecting it in the exhaust The generating set should have its own sea water coolant water inlet and should not be connected to any other engine systems A properly installed cooling system is critical to keep engine tem peratures within an acceptable range Ensure that the installation complies with...

Page 8: ...3 INSTALLATION OF THROUGH HULL FITTING It is good practice for yachts to use a hull inlet fitting with an integrated strainer water scoop For propulsion engines in motorboats the water scoop is often mounted against the sailing direction to induce more water intake for cooling This should not be done in the case of a generating set When sailing at higher speeds water will be forced into the inlet ...

Page 9: ...ust remain completely independent and separate from the exhaust system of any other engine on board A water lock prevents the generating set from being flooded by cooling water and should be installed as close to the generating set as possible The lock must be large enough to hold the entire water volume held in the hose from the top of the goose neck to the water lock The water lock must be insta...

Page 10: ...ngine If the exhaust water separator is mounted more than 60 cm above the water level an additional goose neck is not required A Fig 9 Super silent exhaust system If the through hull exhaust outlet has to be mounted far from the generating set an exhaust water separator must definitely be installed Total length of the exhaust piping from generator to top of goose neck water separator is more than ...

Page 11: ...inium vessels to prevent corrosion All electrical wiring has been prepared on the generating set to the control panel prior to despatch from the factory The engine is controlled by a very advanced microprocessor based system Digital Diesel Control The black box containing the microprocessor is located on top of the alternator A local control panel is on the generating set Remote control A remote c...

Page 12: ...an start unexpectedly When working on the electrical system the 3 Amp fuse must be removed from the control panel and the battery plus cable must be removed from the battery The WhisperPower Digital Diesel Control system offers several options for automatic starting and stopping Access to this menu and other menus could be blocked For blocking and setting up this options refer to the APPENDIX of t...

Page 13: ...00 Volt Before working installation on the system read the sections on safety in the user s manual Be sure that all electrical installations including all safety sys tems comply with all required regulations of the local authori ties All electrical safety shutdown and circuit breaking systems have to be installed on board as the generating set itself cannot be equipped with such equipment for ever...

Page 14: ... AC consumers can be switched off at once This switch should also be installed to keep the generating set and shore grid power systems separate Transfer switches to switch over from shore to ship or from generating set to inverter should be well designed to switch over all wires including neutral and not only phases or line and there should be provisions with the aid of timers to prevent relays fr...

Page 15: ...se the manual pump by turning the cap loose and pumping as long as necessary to bleed the system 10 Check if the air intake in the canopy is not blocked 11 Check the oil level and colour of the oil Check the coolant level 12 Start the engine by pushing the start button 13 Check when the generating set is running the delay of 5 to 10 seconds in the power source selector transfer 14 Check voltage an...

Page 16: ...r Deepsea ELECTRICAL SPECIFICATIONS Output voltage 240V 50Hz 1Phase 240 400V 50Hz 3Phase 240V 50Hz 1Phase 254 440V 50Hz 3Phase Continuous power kW at 25 C 77 F 11 kW Stage V 12 kW Non Stage V 14 kW Stage V 16 kW Non Stage V Voltage tolerance 2 balanced load Frequency tolerance 3 Alternator Air cooled brushless 1Phase 3 wires 3Phase 5 wires Voltage regulation AVR AVR MECHANICAL SPECIFICATIONS Suppl...

Page 17: ... mm 8 mm Exhaust hose Ø 50 mm inner Ø 50 mm inner Water lock Ø 51 mm Ø 51 mm Water gas separator Ø 51 40 51 mm Ø 51 40 51 mm 2 5 Installation materials M SQ Pro 15 18 WATER INLET KIT No Qty Article No Description Dimensions 1 1 50230052 Water pickup scoop 3 4 2 1 50230042 Lever operated ball valve f f 3 4 3 2 50221004 Male hose connector 3 4 20 mm 4 4 50221502 Hose clamp stainless 20 32 mm 5 3 502...

Page 18: ...e hose connector 1 25 mm TOTAL 40230221 WATER INLET KIT 25 mm 1 M SQ Pro 18 SYPHON BREAKER KIT No Qty Article No Description Dimensions 1 1 50230019 Syphon breaker including valve assembly 19 mm 2 4 50221502 Hose clamp 20 32 mm 3 3 m 50220056 Raw water hose 19 26 mm TOTAL 40230273 SYPHON BREAKER KIT 19 mm 3 4 for M SQ Pro 15 No Qty Article No Description Dimensions 1 1 50230025 Syphon breaker incl...

Page 19: ...AUST KIT 51 mm 22 4 50221505 HD hose clamp 40 60 mm 22 4 50221504 HD hose clamp 32 50 mm 23 1 5m 50220033 Marine exhaust hose 40 mm inner 23 2 5m 50220035 Marine exhaust hose 51 mm inner 31 1 50221015 Male hose connector 1 40 mm 32 1 50230044 Lever operated ball valve f f 11 4 33 1 50230033 Brass through hull fitting 11 4 70 mm 34 1 40230088 Water separator 51 x 40 x 51 mm TOTAL 40230292 WET EXHAU...

Page 20: ...TAL 40230205 FUEL KIT OPTIONAL INSTALLATION MATERIALS No Qty Article No Description Dimensions 48 1 50221522 Hose clamp stainless 10 16 mm not shown per m 50222020 copper fuel pipe 6 8 mm not shown per m 50220063 fuel hose 8 16 mm BATTERY INSTALLATION KIT Article No Description Dimensions 61112007 WBC Handy 70 charger 12V 7A 225 50 50 mm 40290093 battery terminal NEG 40290094 battery terminal POS ...

Page 21: ... ct2 13 Black 2 5 mm Measuring Coil T3 S1 DDC ct3 14 Red 2 5 mm Measuring Coil T3 S2 DDC ct3 15 Black 2 5 mm Fuel Pump LCP 17 Black 1 5 mm Generator R DDC hold 18 White 1 5 mm Gen D DDC hold Bridge Rectifier 18 Green 1 5 mm Bridge Rectifier Fuel Solenoid hold 18 Green 1 5 mm Bridge Rectifier Fuel Solenoid pull 19 Pink 2 5 mm DDC pull Bridge Rectifier 19 Pink 2 5 mm Fuel Pump LCP 20 Black 1 5 mm DD...

Page 22: ... mm Battery Starter Motor 1 Red 35 mm Starter Motor DDC 1 Red 6 mm Starter Motor LCP j4 1 Red 2 5 mm Generator EXC AVR m1 3 Black 1 5 mm Generator EXC AVR m3 4 Black 1 5 mm AVR m3 AVR m4 5 Black 1 5 mm Generator wt AVR m4 6 Black 1 5 mm Generator yl AVR m5 7 Black 1 5 mm Generator bk AVR m6 8 Black 1 5 mm Generator gn AVR m6 9 Black 1 5 mm Measuring Coil T1 S1 DDC ct1 10 Red 2 5 mm Measuring Coil ...

Page 23: ...3 17 35 Green 1 mm Pickup 3 ECU V2203 20 36 Pink 1 mm DDC reg LCP j19 37 Black 1 5 mm DDC st LCP j22 38 Red Green 1 mm DDC fuel LCP j21 39 Grey 1 5 mm Vandal resistant Switch LCP j5 41 Black 1 mm LCP j5 Vandal resistant Switch C 41 Black 1 mm 3 phase only Vandal resistant Switch ECU V2203 9 45 Black 1 mm Temp Switch Exhaust DDC t 2 46 Blue Green 1 mm Temp Switch Coolant DDC t 1 47 Blue 1 mm Oil Pr...

Page 24: ...easuring Coil T3 S1 DDC ct3 14 Red 2 5 mm Measuring Coil T3 S2 DDC ct3 15 Black 2 5 mm Fuel Pump LCP j20 17 Black 1 5 mm Alternator R Vandal resistant Switch no 18 Black 1 mm Gen D Alternator R DDC hold 18 White 1 5 mm DDC hold ECU V2203 15 18 White 1 mm DDC hold ECU V2203 16 18 White 1 mm DDC ground LCP j12 20 Black 1 5 mm Ground LCP j17 20 Black 4 mm ECU V2203 1 LCP j11 20 Black 1 mm ECU V2203 1...

Page 25: ...tor PE 33 Grey 1 mm Generator U DDC ac1 34 Red 1 mm Generator U Circuit Breaker 1 35 Green 1 mm Generator V Circuit Breaker 3 36 Pink 1 mm Generator V DDC ac2 37 Black 1 5 mm Generator W DDC ac3 38 Red Green 1 mm Generator W Circuit Breaker 5 39 Grey 1 5 mm Fuel Pump LCP j10 41 Black 1 mm Ground Battery 41 Black 1 mm DDC start Starter Motor s 45 Black 1 mm Alternator l DDC alt 46 Blue Green 1 mm D...

Page 26: ...ellow 16 mm Generator U DDC ac1 L1 1 Brown 1 5 mm Generator U Circuit Breaker 1 L1 1 Brown 6 mm Generator V Circuit Breaker 3 L2 1 Black 6 mm Generator V DDC ac2 L2 1 Black 1 5 mm Generator W DDC ac3 L3 1 Grey 1 5 mm Generator W Circuit Breaker 5 L3 1 Grey 6 mm Generator N DDC ac3 N 1 Blue 1 5 mm Generator N DDC ac1 N 1 Blue 1 5 mm Generator N DDC ac2 N 1 Blue 1 5 mm Generator N Contact 4 N 1 Blue...

Page 27: ... 5 6 WhisperPower Kelvinlaan 82 9207JB Drachten The Netherlands Drawing no Article no First Release 0 5 5 2020 ffokkema SOLIDWORKS Electrical G 1 2 3 4 L N 3 L 1 4 N 2 15kVA G1 230VAC 50Hz L N PE RD EXC BK EXC WT YL BK GN L1 1 PE 1 2 3 Y2 AVR Linz HVR 11 M1 M2 M2 M3 M3 M4 M4 M5 M5 M6 M6 M6 M6 M7 M8 4 4 3 3 6 6 7 7 8 8 9 9 5 5 L1 1 X12 T1 S1 S2 11 11 10 10 N 1 J2 DDC ENGINE CONTROLER 1Ph 04 1 05 3 ...

Page 28: ...Release 0 4 28 2020 ffokkema SOLIDWORKS Electrical S2 G3 F5 G D W Alternator G2 M S M1 Starter motor 20 1 1 1 L2 Customer 18 P M2 Fuel pump 20 20 20 17 17 J1 20 R1 J2 DDC ENGINE CONTROLER 3Ph 03 6 05 3 21 21 start hold 23 alt 24 24 glow fuel 1 st reg P1 Local Control Panel 1 37 37 38 38 39 39 20 20 49 49 Emergency Stop gnd 20 20 J4 J17 J19 J22 J21 J20 J10 J5 J11 J16 J15 J9 J14 J8 J13 J7 J18 J12 st...

Page 29: ...SQ PRO 15 1 Phase Kubota 2 3 4 5 6 7 8 20 0 5 Bar 0 5 bar Oil pressure switch NO B3 J2 DDC ENGINE CONTROLER 3Ph 03 6 04 1 B1 Coolant temp 95 C 20 t 1 oil B5 Exhaust temp 110 C 20 t 2 Marine only t 2 t 1 oil 48 48 J5 47 47 46 46 110 C In Marine Version 04 10 Fig 14 Terminal modes ...

Page 30: ... 4 28 2020 ffokkema SOLIDWORKS Electrical G 5 6 7 8 12 4 3 2 1 10 11 9 V U W N 4 8 12 N W 9 5 V 1 U 10 11 6 7 2 3 15kVA G1 400VAC 50Hz U V W N PE RD EXC BK EXC WT YL BK GN L1 1 L2 1 L3 1 PE 1 C 25A Q1 1 2 3 4 5 6 7 8 4 5 Y2 AVR Linz HVR 11 M1 M2 M2 M3 M3 M4 M4 M5 M5 M6 M6 M6 M6 M7 M8 4 4 3 3 6 6 7 7 8 8 9 9 5 5 L1 1 L2 1 L3 1 X12 T1 S1 S2 T2 S1 S2 T3 S1 S2 11 11 15 15 12 12 10 10 13 13 N 1 J2 DDC ...

Page 31: ...DWORKS Electrical S2 G3 F5 G D W Alternator G2 M S M1 Starter motor 20 1 1 1 L2 Customer 18 P M2 Fuel pump 20 20 20 17 17 J1 20 R1 J2 DDC ENGINE CONTROLER 3Ph 03 6 05 3 21 21 start hold 23 alt 24 24 glow fuel 1 st reg P1 Local Control Panel 1 37 37 38 38 39 39 20 20 49 49 Emergency Stop gnd 20 20 J4 J17 J19 J22 J21 J20 J10 J5 J11 J16 J15 J9 J14 J8 J13 J7 J18 J12 start hold alt gl gnd reg st fuel r...

Page 32: ...ATE 1 2 3 4 5 6 7 8 9 10 Engine sensors 0 WhisperPower Kelvinlaan 82 9207JB Drachten First Release 0 4 28 2020 ffokkema 20 0 5 Bar 0 5 bar Oil pressure switch NO B3 J2 DDC ENGINE CONTROLER 3Ph 03 6 04 1 B1 Coolant temp 95 C 20 t 1 oil B5 Exhaust temp 110 C 20 t 2 Marine only t 2 t 1 oil 48 48 J5 47 47 46 46 110 C In Marine Version 04 10 ...

Page 33: ...0 2020 0 2 9 WhisperPower Kelvinlaan 82 9207JB Drachten The Netherlands Drawing no Article no First Release 0 5 6 2020 ffokkema SOLIDWORKS Electrical G 1 2 3 4 L N 3 L 1 4 N 2 18kVA G1 230VAC 50Hz L N PE RD EXC BK EXC WT YL BK GN L1 1 PE 1 C 80A Q1 1 2 3 4 3 4 Y2 M1 M2 M2 M3 M3 M4 M4 M5 M5 M6 M6 M6 M6 M7 M8 4 4 3 3 6 6 7 7 8 8 9 9 5 5 L1 1 X12 T1 S1 S2 11 11 10 10 J2 DDC ENGINE CONTROLER 1Ph 04 1 ...

Page 34: ...awing no Article no First Release 0 5 6 2020 ffokkema SOLIDWORKS Electrical S2 G3 F5 G R L Alternator G2 M S M1 Starter motor 20 1 1 1 L2 Customer 18 P M2 Fuel pump 20 20 20 17 17 05 1 J1 20 R1 J2 DDC ENGINE CONTROLER 1Ph 03 6 05 1 21 21 start hold 23 alt 24 24 glow fuel 1 J3 ECU V2203 05 6 18 20 15 16 23 26 1 19 H1 NO C 9 st reg 18 23 start hold alt gl st reg fuel P1 Local Control Panel 1 J4 J17 ...

Page 35: ...r Kelvinlaan 82 9207JB Drachten The Netherlands Drawing no Article no First Release 0 5 6 2020 ffokkema SOLIDWORKS Electrical 20 0 5 Bar 0 5 bar Oil pressure switch NO B3 04 10 J3 ECU V2203 04 6 J2 DDC ENGINE CONTROLER 1Ph 03 6 04 1 B1 Coolant temp 95 C 20 t 1 oil Y1 2 1 Governer B2 Coolant temp sensor 1 2 20 32 32 34 34 34 13 33 33 18 1 2 Pickup B4 3 20 35 35 36 36 17 20 B5 Exhaust temp 110 C 20 ...

Page 36: ...e 0 3 24 2020 ffokkema SOLIDWORKS Electrical G 5 6 7 8 12 4 3 2 1 10 11 9 V U W N 4 8 12 N W 9 5 V 1 U 10 11 6 7 2 3 18kVA G1 400VAC 50Hz U V W N PE RD EXC BK EXC WT YL BK GN L1 1 L2 1 L3 1 PE 1 C 32A Q1 1 2 3 4 5 6 7 8 4 5 Y2 AVR Linz HVR 11 M1 M2 M2 M3 M3 M4 M4 M5 M5 M6 M6 M6 M6 M7 M8 4 4 3 3 6 6 7 7 8 8 9 9 5 5 L1 1 L2 1 L3 1 X12 T1 S1 S2 T2 S1 S2 T3 S1 S2 11 11 15 15 12 12 10 10 13 13 N 1 J2 D...

Page 37: ...awing no Article no First Release 0 3 24 2020 ffokkema SOLIDWORKS Electrical S2 G3 F5 G R L Alternator G2 M S M1 Starter motor 20 1 1 1 L2 Customer 18 P M2 Fuel pump 20 20 20 17 17 05 1 J1 20 R1 J2 DDC ENGINE CONTROLER 3Ph 03 6 05 1 21 21 start hold 23 alt 24 24 glow fuel 1 J3 ECU V2203 05 6 18 20 15 16 23 26 1 19 H1 NO C 9 st reg 18 23 start hold alt gl st reg fuel P1 Local Control Panel 1 J4 J17...

Page 38: ...r Kelvinlaan 82 9207JB Drachten The Netherlands Drawing no Article no First Release 0 3 24 2020 ffokkema SOLIDWORKS Electrical 20 0 5 Bar 0 5 bar Oil pressure switch NO B3 04 10 J3 ECU V2203 04 6 J2 DDC ENGINE CONTROLER 3Ph 03 6 04 1 B1 Coolant temp 95 C 20 t 1 oil Y1 2 1 Governer B2 Coolant temp sensor 1 2 20 32 32 34 34 34 13 33 33 18 1 2 Pickup B4 3 20 35 35 36 36 17 20 B5 Exhaust temp 110 C 20...

Page 39: ...M SQ PRO 15 18 kVA Marine Diesel Generator 39 3 3 WhisperPower remote panel Fig 16 WhisperPower remote panel The remote panel comes in a carton that can be used as a template to drill the mounting hole ...

Page 40: ...M SQ PRO 15 CONNECTIONS BOX DIMENSIONS Exhaust 50 mm Length 1145 mm Fuel hose 5 16 8 mm Width 625 mm Radiator engine 3 4 20 mm Height 690 mm Battery AWG 2 25 mm2 Weight 410 kg Battery AWG 2 25 mm2 POWER CABLES ISO 13297 annex A 3 x 10 mm2 or 5 x 4 mm2 not included REMOTE CONTROL 15 meter 8 wire communication cable included ...

Page 41: ...M SQ PRO 18 M SQ PRO 18 CONNECTIONS BOX DIMENSIONS Exhaust 50 mm Length 1220 mm Fuel hose 5 16 8 mm Width 719 mm Radiator engine 3 4 20 mm Height 754 mm Battery 35 mm2 Weight 510 kg Battery 35 mm2 POWER CABLES ISO 13297 annex A 3 x 10 mm2 not included REMOTE CONTROL 15 meter 8 wire communication cable included ...

Page 42: ...42 M SQ PRO 15 18 kVA Marine Diesel Generator ...

Page 43: ...M SQ PRO 15 18 kVA Marine Diesel Generator 43 ...

Page 44: ...Enjoy Green Energy WhisperPower BV Kelvinlaan 82 9207 JB Drachten The Netherlands www whisperpower com sales whisperpower com ...

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