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ELECTRICAL INSTALLATION (12 VOLT) 

 

EN / M-GV4 Piccolo for marine applications / May 2017 

9

 

2.8.4 

Installation of through hull fitting 

It  is  good  practice  for  yachts  to  use  a  hull  inlet  fitting  with  an 
integrated  strainer  (water  scoop).  For  propulsion  engines  in 
motorboats  the  water  scoop  is  often  mounted  against  the 
sailing direction to induce more water intake for cooling.  
 
 

Figure 7: Installing water intake  

 
 

THIS  SHOULD  NOT  BE  DONE  IN  THE  CASE  OF  A 
GV4  Piccolo

 

OR  ANY  OTHER  GENVERTER!  WHEN 

SAILING  AT  HIGHER  SPEEDS,  WATER  WILL  BE 
FORCED INTO THE INLET AND YOUR ENGINE WILL 
OVERFLOW! 
 

See  Figure 7.  On  motorboats  and  on  sailing  boats  the  water 
scoop for a GV4 Piccolo should be fitted with the opening faced 
backwards to prevent water being forced in during sailing. Use 
a sealant when mounting the skin fitting.  
 

2.8.5 

Water strainer  

Use an appropriate water strainer with connections of 12.5 mm 
(1/2").  Install  the  water  strainer  in  a  well  accessible  position, 
(refer to Figure 6, ref 6) 5 cm above the waterline.  
 

2.8.6 

Siphon breaker (air vent)  

When the point of water injection is below the waterline, then -
when  the  engine  is  stopped  -there  is  a  risk  that  the  cooling 
water  may  enter  the  engine  as  a  result  of  siphoning.  To  avoid 
this happening, the GV4 Piccolo is designed to accommodate a 
siphon  breaker  (air  vent).  In  the  standard  delivery  of  the  GV4 
Piccolo connections are bypassed. Hose of 12.5 mm (1/2") inner 
diameter should be used.  
If the GV-4 cannot be mounted such that the bottom of the GV-
4  is  placed  above  the  waterline,  an  air  vent  must  be  installed. 
Extend  the  water  hose  of  the  by-pass  60  cm  above  waterline 
and install an air vent. Ideally, the air vent should be mounted 

above the yacht keel centre line (i.e. to minimize the influence 
of swaying on the water intake).  
Fast  motorboats  will  lay  deeper  when  sailing  at  large  speed 
(non-planing) and  have additional pressure on the water inlet. 
This should be avoided to prevent water from entering into the 
engine.  

If the air vent is clogged the water hoses will not 
be vented when the GV-4 has stopped and water 
can  be  forced  into  the  engine.  this  leads  to 
immediate  engine  problems  and  eventually 
severe damage! 

 

DAMAGE  CAUSED  BY  THE  INGRESS  OF  WATER  IN 
THE ENGINE IS NOT COVERED BY WARRANTY. 

 
The  siphon  breaker  that  is  delivered  with  the  Whisper  Power 
siphon breaker installation kit does not require a connection for 
a  hose  to  drain  the  little  water  that  could  be  spilled  from  the 
valve. If you use another kind of siphon breaker that has a hose 
connection,  make  sure  that  the  drain  should  go  downwards 
down directly and that it may not end under water. Water must 
flow  out  freely  and  air  has  to  flow  in  freely  as  well  (refer  to 
Figure 8).  
 

 

Figure 8: Wrong siphon breaker hose routing (non-Whisper 
Power siphon breaker) 

 
Check  the  air  vent  at  regular  intervals.  Open,  clean  and 
lubricate the valve as required (Figure 8).  
 

2.9 

EXHAUST SYSTEM  

Inter-cooling  is  almost  always  combined  with  a  wet  exhaust 
system:  Water  is  injected  in  the  exhaust  system  of  the 
Genverter.  In  this  way  the  cooling  water  that  has  passed  the 
heat  exchanger  is  mixed  with  the  exhaust  gases.  Temperature  
and volume of the  gases are thereby reduced considerably, so 
that a rubber exhaust hose can be used and the level of noise is 
reduced as well. 
However  a  dry  exhaust  is  possible  dumping  the  water  over 
board separately. 
Keel cooling is almost always combined with a dry exhaust. 
 

 

SAILING DIRECTION 
 

SAILING DIRECTION 

FLOW DIRECTION 

FLOW DIRECTION 
 

Summary of Contents for GV4 Piccolo

Page 1: ...ALLATION MANUAL High efficiency 4kW Genverter for marine use V1 1 May 2017 WHISPERPOWER BV Kelvinlaan 82 9207 JB Drachten Netherlands Tel 31 512 571550 Fax 31 512 571599 www whisperpower com Art no 40200831 ...

Page 2: ... 8 2 Inter cooling 8 2 8 3 Raw water supply 8 2 8 4 Installation of through hull fitting 9 2 8 5 Water strainer 9 2 8 6 Siphon breaker air vent 9 2 9 Exhaust system 9 2 9 1 Standard wet exhaust system installation 10 2 9 2 Super silent exhaust system 10 2 10 Dry exhaust system 12 2 10 1 General remarks 12 3 ELECTRICAL INSTALLATION 12 VOLT 14 3 1 Engine control system 14 3 2 Starter battery 14 3 3 ...

Page 3: ...ed by WhisperPower This manual is valid for the following models Part number Description 49002005 M GV4 Piccolo MARINE Refer to the user s manual for identification of the Genverter set For other models see our website www whisperpower com WARNING During installation and commissioning of the Genverter the Safety Guidelines Measures are applicable at all times See chapter 2 of the user s manual WAR...

Page 4: ...air inlet of the engine room must be protected against the ingress of water and it is recommended to fit an air inlet strainer for protection against dirt and dust 2 4 INSTRUCTIONS FOR OPTIMAL SOUND AND VIBRATION INSULATION Position the GV4 Piccolo as low as possible in the vessel The Genverter is secured to the base frame inside the canopy by means of a double flexible engine mountings system Thi...

Page 5: ...e capsule s front base The connections are marked as shown in Figure 2 next page All electrical connections cable types and sizes must comply with the appropriate national regulations Supplied cables are rated for ambient temperatures up to 70 C If the cables are required to meet higher temperature requirements they must be run through conduits ATTENTION Before working installation on the system r...

Page 6: ...ons of the GV 4 Piccolo Figure 3 Fuel supply fuel tank is below the Genverter Fuel lift pump Fuel out Siphon breaker loop out 5 4 3 2 1 1 2 3 4 5 7 6 8 6 7 8 Engine control and 3 phase power output Battery connections Fuel in Sea water in Siphon breaker loop in Front view Bottom view ...

Page 7: ...ication of the boat The fuel pipes can be plumbed to the flexible hoses which are on the generating set and have a connection to fit to 8 mm pipe This fuel lines fulfils CE standards and are according to ISO 7840 A2 It is important to avoid bends in the pipes as they could trap air bubbles The return pipe should never be connected to the suction pipe The return line should be of 8 mm diameter and ...

Page 8: ...s see Figure 6 A properly installed cooling system is critical to keep engine temperatures within an acceptable range Ensure that the installation complies with the following installation instructions 2 8 3 Raw water supply For raw water supply the following installation materials are required a skin fitting a sea cock a water strainer hoses and clamps In order to keep the suction resistance in th...

Page 9: ...vent Ideally the air vent should be mounted above the yacht keel centre line i e to minimize the influence of swaying on the water intake Fast motorboats will lay deeper when sailing at large speed non planing and have additional pressure on the water inlet This should be avoided to prevent water from entering into the engine If the air vent is clogged the water hoses will not be vented when the G...

Page 10: ...er line refer to Figure 6 ref 5 The goose neck must be vertical and situated preferable along the ship s keel centre line It is recommended to install an extra muffler see Figure 9 ref 2 close to the through hull fitting Because of the small gas flow of the small engine it is very important to keep strictly to the instructions above some mufflers and water locks cause too high back pressure It is ...

Page 11: ...o the hull outlet will help further to reduce noise emission If the M GV4 Piccolo and the exhaust system have been installed correctly neighbouring boats will not be disturbed by outlet noise With the super silent exhaust system GV 4 noises are almost inaudible For optimal noise reduction the sea water outlet from the exhaust water separator centre outlet on the unit should be installed below the ...

Page 12: ...stainless steel flexible bellow hose to allow for expansion and to prevent vibrations to be transferred Rubbers are supplied to mount the mufflers flexible The insulation jacket for the flexible bellow and the resonance muffler are also very effective in damping vibrations Still it could be that additional measures has to be taken like an extra clamp in a vibrating section of pipe insulation blank...

Page 13: ...ning the location of the Genverter set one has to consider how to get away with the exhaust In wind still conditions a light smell of exhaust fumes around the boat will not be avoidable To bring the exhaust to the deck or to the top of the deck house gives the best results on noise and smell However when the pipes go through the boat they should be insulated and around the hole in the deck or roof...

Page 14: ...er cables are required a larger cross sectional area should be considered to compensate for voltage reduction Connect the cables as described in section 4 1 When two batteries are used in series to provide a 24 Volt supply system never take off 12 Volt starting power from one of these batteries This will result in severe damage to both batteries within a short time Disconnect the battery leads if ...

Page 15: ...commended to apply cables with a larger cross section refer to ISO 13297 annex A 3 8 TRANSFER SWITCH A power source selector switch much be installed between the PMG box and the vehicle s electrical supply system This switch must ensure that all AC consumers can be switched off at once This switch should also be installed to keep the generating set and land grid power systems separate Transfer swi...

Page 16: ...ry switch circuit breaker is closed 7 Open the fuel valve Check if there are no air leaks in the fuel supply line and check if the lift of the fuel is less than 1 meter Check if there is no air in the water fuel separator 8 Check if the air intake in the canopy is not blocked 9 Check the oil level and colour of the oil 10 To bleed the fuel system Push the Start button on the local control not on t...

Page 17: ...FUEL KIT Figure 22 Fuel supply kit no qty article no description dimensions 41 2 50221203 Straight coupling 8 mm 42 1 40230090 Fuel strainer water separator M14x1 5 mm 43 2 50221618 Parallel male stud coupling M14 8 mm 44 2 50221644 Reducing male nipple M14 M16 60 gr 45 2 50221615 Hose connection 8 mm 46 2 50221616 Nut coupling M16x1 5 mm 47 1 50221252 Nipple hose pipe 8 mm 48 4 50221522 Hose clam...

Page 18: ... 50220055 Cool water hose transp spiral 13x19mm 6 1 50230062 Nickel plated brass intake strainer 3 4 7 1 50230067 Mounting bracket small water strainer 1158 TOTAL 40230201 WATER INLET KIT 12 5 mm SYPHON BREAKER KIT 12 5 mm pos qty article no description 1 1 50230017 Siphon breaker valve 12 5mm 1 2 complete including valve assembly 2 6 50221521 Hose clamp stainless 12 20 3 3m 50220057 Cooling water...

Page 19: ...le no description 22 8 50221504 Hose clamp stainless 32 44 mm 23 2 5m 40220033 Marine exhaust hose 40 mm 1 31 1 50221015 Male hose connection 1 x 40mm 32 1 50230044 Lever operated ball valve FF 1 33 1 50230033 Brass through hull fitting 1 x 70 34 1 40230197 Water gas separator Delta 40 40 40mm 1 TOTAL 40230093 Delta water gas separator kit 40mm OPTIONAL INSTALLATION MATERIALS pos qty article no de...

Page 20: ...ing f f 1 galvanised 69 3 ST 50221661 U clamp 42mm M10 70 3 ST 50221664 Bracket U clamp 25cm M10 48mm passivated 71 6 ST 50211406 Washer SP M10 72 6 ST 50211447 Washer spring SP M10 73 6 ST 50211466 Nut hexagonal SP M10 75 1 ST 50221471 Elbow 90 degr m f galvanised 1 BATTERY INSTALLATION KIT article no description dimensions 61112002 WBC Handy 20 charger 12V 2A 157 x 33 x 34 mm 40290093 battery te...

Page 21: ...DIAGRAMS DRAWINGS EN M GV4 Piccolo for marine applications May 2017 21 5 DIAGRAMS DRAWINGS 5 1 ELECTRICAL DIAGRAMS Figure 26 Electrical control diagram ...

Page 22: ...DIAGRAMS DRAWINGS 22 May 2017 M GV4 Piccolo for marine applications EN Figure 27 Electrical wiring diagram ...

Page 23: ...DIAGRAMS DRAWINGS EN M GV4 Piccolo for marine applications May 2017 23 5 2 MECHANICAL DRAWINGS Figure 28 GV4 Piccolo mechanical drawings ...

Page 24: ...Kelvinlaan 82 9207 JB Drachten Netherlands Tel 31 512 571550 Fax 31 512 571599 www whisperpower com info whisperpower com ...

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