Whisper Power 41301000 User Manual Download Page 14

 
 
 
 
 
MAINTENANCE 

 

 

 

14

 

November 2011/ W-BD3.5/W-BD5 BeltPower / EN 

4  MAINTENANCE 

 

4.1 

GENERATOR  

Keep  the  generator  clean  and  in  dry  condition.  Check  if 

cooling air has free access. Check the V-belt for alignment 

and for wear out (refer to figure 7).

 

Replace when the V-belt 

shows  signs  of  wear  out.  The  lifetime  of  the  brushes  and 

bearings  is  strongly  depending  on  the  installation, 

environmental  conditions  and  application.  In  good 

conditions and mild application the average life time of the 

bearings  is  at  least  6000  hours  for  the  front  bearing  and  

20.000 hrs for the rear bearing. 

Every  1000  hours  the  bearings  must  be  checked.    The 

average life time of the brushes is 7500 hrs. Every 1000 hrs 

the brushes must be checked. 
 

A belt too tight or too loose will reduce the life 

of the belt and generator (pulley and bearings) 

and will reduce the performance.  

 

4.2 

INVERTER BOX 

The electronic equipment itself in the inverter box does not 

require  any  maintenance.  Keep  the  air  inlet  opening  free 

from  dirt  and  blockages.  The  air  filters  inside  the  box  are 

designed  for  fife  time  use.  In  case  of  extreme  polluting 

conditions  the  filters  must  be  changed  by  an  authorized 

service station. The inverter box cannot be opened without 

special tools. The cover must not be removed at any time. 

Service on the electronics must only be made by authorized 

personnel. 

 

 

 

 

 

 

 

 

 

 

Fig. 7: Alignment V-belt  

 

 
 
5  TROUBLE SHOOTING

 

5.1 

GENERATOR/ELECTRICAL FAULTS  

 

 

Beware of parts which are live! The generator 

generates a high voltage up to 340 Volt 

 

5.1.1 

General  

If  any  problem  should  occur,  check  basic  conditions  and 

examine  all  external  wiring,  switch  gear  and  circuit 

breakers.  Check  if  the  V-belt  slips.  Check  the  V-belt 

alignment  (refer  to  figure  6).  Also  check  if  measuring 

instruments  give  the  correct  value.  If  in  doubt,  measure 

directly  on  the  inverter  and  generator  terminals  with  an 

independent instrument. A failure code is displayed when a 

failure  in  the  system    is  detected.  Refer  to  the  following 

pages. 

 

 
5.1.2 

Service address  

If  you  cannot  correct  a  problem  with  the  aid  of  the 

malfunction  table,  contact  your  Whisper  Power  Service 

Centre  or  WhisperPower  Netherlands  for  an  extended 

service list, [email protected]

TEL  INT + 31-512-571550. 

 

 

 

 

 

 
 
 
 

Summary of Contents for 41301000

Page 1: ...t Power belt driven generator W BD 3 5 W BD 5 230V 50Hz WHISPER POWER BV Kelvinlaan 82 9207 JB Drachten The Netherlands Tel 31 512 571550 Fax 31 512 571599 www whisperpower eu V1 June 2010 Art nr 40200571 V3 November 2011 ...

Page 2: ...Components 9 2 4 1 Main components to identify 9 2 5 Technical information 10 2 5 1 Generator 10 2 5 2 Inverter 10 2 5 3 Alarms and shut down 10 2 5 4 Control 10 2 5 5 Remote control panel 10 2 5 6 Display 10 2 5 7 Technical data 11 2 5 8 Lay out control wiring 12 3 OPERATION 13 3 1 General 13 3 2 Checking before use 13 4 MAINTENANCE 14 4 1 Generator 14 4 2 Inverter box 14 5 TROUBLE SHOOTING 14 5 ...

Page 3: ...CONTENTS EN W BD3 5 W BD5 BeltPower November 2011 3 5 2 1 Checking the windings 19 6 SPARE PARTS LIST 19 ...

Page 4: ...RNING A warning symbol draws attention to special warnings instructions or procedures which if not strictly observed may result in damage or destruction of equipment severe personal injury or loss of life DANGER This danger symbol refers to electric danger and draws attention to special warnings instructions or procedures which if not strictly observed may result in electrical shock which will res...

Page 5: ...or example if a Printed Circuit Board is returned with clear damage caused by water guarantee will be refused Freight costs to deliver spares by normal mail or carriers is covered under guarantee Special services like express mail overnight delivery etc are not covered Taxes and duties are not covered For shipments to remote areas any additional costs incurred over normal carriage will be invoiced...

Page 6: ...d by the inverter 5 CURRENT Amps shows the maximum current that is acceptable at the specified frequency voltage and power factor 6 WEIGHT shows the weight approximately in kg This is without packing and external installation equipment 7 CE marking the CE symbol shows that the Belt Power is build according to European Community safety regulations This includes the Pleasure Craft Directive regulati...

Page 7: ...gular users of the vehicle Warn maintenance personal of garages that do service on the vehicle or boat Check all wiring at least on a monthly base Defects such as loose connections burned cables etc must be repaired immediately Do not work on the electrical system if it is still connected to a current source Only allow changes in your electrical system to be carried out by qualified electricians T...

Page 8: ...in the inverter tend to condense To minimise condensation store the generator and inverter in a dry and warm storage area 2 3 FEATURES BELTPOWER 2 3 1 How does it work A special designed generator generator has to be mounted on an available engine such as the main automotive engine or propulsion engine in a boat The generator is driven by V belt pulley transmission The generator generates a high v...

Page 9: ...nation with a battery based inverter charger COMBI system is recommended While the engine is not running the battery based inverter can take care of supply and when running again the belt driven generator can charge the batteries via the charger One hast to take care that both inverters can work in parallel Many of the latest generation combi s can run in parallel The Power Belt inverter and combi...

Page 10: ... output any more In case of a remote panel the switch on the inverter box operates as a main switch that has to be ON before the inverter can be switched on via the remote panel The same switch can be used to switch off the Belt Power After a failure has switched off the inverter It must be manually reset by switching the OFF and ON again either on the inverter or on the remote to be able to use t...

Page 11: ...Ω Dimensions generator 159x178x190 mm Weight 6 9 kg Standard pulley Poly V 6 grove Ø 60 mm other pulleys on request refer to the installation manual In some installations we recommend to apply a 5 kW generator in combination with a 3 5 kW inverter Check the generator type plate for identification INVERTER Input Voltage 200V 340Hz 3 phase Output voltage 230 V 7 single phase Output rating 3 5 kW 5 k...

Page 12: ...INFORMATION 12 November 2011 W BD3 5 W BD5 BeltPower EN 2 5 8 Lay out control wiring Fig 6 Electrical Diagram Fuse W BD 3 5 3 Amp W BD 5 12 15 Amp ...

Page 13: ...nected Make sure that the earth connection is correctly installed Precautions before starting Before switching on the Belt Power check that appliances not intended for use are turned off or disconnected that the engine is correctly running if not the green LED is flashing after switching on the inverter that the requested needed electrical power is adequate for the nominal output if not the Power ...

Page 14: ...ges The air filters inside the box are designed for fife time use In case of extreme polluting conditions the filters must be changed by an authorized service station The inverter box cannot be opened without special tools The cover must not be removed at any time Service on the electronics must only be made by authorized personnel Fig 7 Alignment V belt 5 TROUBLE SHOOTING 5 1 GENERATOR ELECTRICAL...

Page 15: ... C Short circuit Output short circuit Numbers of impulses from PWM with CC detected Yes Yes Yes C Over load Alarm overload Maximum 3 5kW 17A 5kW 23A Yes Yes Yes C High load High load related to RPM RPM has to be increased No No No C C Over temperature Alarm high temperature Limit 65 C exceeded Fan will switch off when the temperature descents under the limit of 60 C Must be reset manually Yes Fan ...

Page 16: ...TROUBLE SHOOTING 16 November 2011 W BD3 5 W BD5 BeltPower EN 5 1 4 Fault finding table when the system is not working ...

Page 17: ...TROUBLE SHOOTING EN W BD3 5 W BD5 BeltPower November 2011 17 5 1 5 Fault finding table when the system stops working ...

Page 18: ...TROUBLE SHOOTING 18 November 2011 W BD3 5 W BD5 BeltPower EN 5 1 6 Overview display modes ...

Page 19: ...n the generator housing and each of the cables 1 to 5 The resistance should be more than 1MΩ for a sufficient insulation between winding and ground 6 SPARE PARTS LIST ARTICLE NO DESCRIPTION 41301000 Belt Power 3 5 kW 41302000 Belt Power 5 kW 41301001 Generator 3 5 kW 41302001 Generator 5 kW 41301002 Inverter box 3 5 kW 41302002 Inverter box 5 kW 41301010 Brushes replacement kit 41301011 Bearing ki...

Page 20: ...Kelvinlaan 82 9207 JB Drachten The Netherlands www whisperpower com sales whisperpower nl ...

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