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Whirlpool WhiteMagic LSE805, Service Manual

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Service Manual –LSE805-Philipines

Summary of Contents for WhiteMagic LSE805

Page 1: ...Service Manual LSE805 Philipines ...

Page 2: ...2 0 PRODUCT BRIEF 3 0 PRODUCT SPECIFICATION 4 0 QUALITY IMPROVEMENTS 5 0 PRODUCT EXPLODED VIEW 6 0 WIRING DIAGRAM 7 0 CONTROL COMPONENTS CHECKING GUIDE 8 0 TEST ROUTINES ERROR CODES 9 0 INSTALLATION AND DEMO INDEX INDEX ...

Page 3: ...1 0 Project brief 1 0 Project brief ...

Page 4: ...LSE805 7 5 kg Dry linen M1 6 programs Steel basket ...

Page 5: ...n with Flush C type according to the objectives of Quality time and cost specified for this project Project Charter and Objectives Key Drivers for this Project Increases market share in exports FATL Consumer Benefits New aesthetics Value for money Customer Loyalty Relevance Shareholder Value I P P P G I G I G 3 6 5 10 0 3 6 5 10 ...

Page 6: ...2 0 Product brief 2 0 Product brief ...

Page 7: ...m size 540 x 540 7 5 kg dry linen Tub Basket Prime mover Agipeller Styling GCD design Lid Cabinet WhiteMagic ID φ Existing WW OD φ Existing WW ID φ User Interface New 123 Interface Front R25 Rear R14 No Dishing GCD Glass Lid ...

Page 8: ...3 0 Product Specifications 3 0 Product Specifications ...

Page 9: ...W Channel Current Model Line up Position Low End Segment Original Release Date 29 10 08 Brand Whirlpool Last Revision Date Letter 17 08 09 Model Name Quartz Factory Location Pondicherry MODEL M1 Ivory SS Basket Model code LSE805 Brand Whilrpool Capacity 7 5kg Dry linen Target Intro date Dec 09 Market Export Domestic Export PRODUCT INFORMATION HOW SOLD MODEL INFORMATION ...

Page 10: ...ingle Water Inlet Valve Ivory SS basket Wash Spin Basket NA Heater Rating 360W Quartz motor Input Power Motor rating 33 Kg Machine Weight 540 X 570 X 950 Machine Dimension WxDxH mm 760 rpm Max Spin Speed IEC 60335 1 IEC 60335 2 7 IEC 60335 2 4 Safety Standard TBD Power Consumption Per Wash Kw H 70 130 L Water Consumption Full Cycle 7 5kg Dry linen Wash Capacity 220 V AC 10 60 Hz Power Supply TECHN...

Page 11: ...dle Color GCD to provide artwork Greyish Blue matching to handle Escutcheon Yes TEMPERED GLASS Same as Sapphire Glass Lid sticker Tempered with ceramic printing Black printing Lid Glass Flush type Top GCD Styling with glass lid design ABS non UV Grade Styling STYLING STRUCTURAL ...

Page 12: ...e wash table for better understanding 6 No Of Wash Programs No Blue Softener Yes Top Area Bleach Dispenser Yes Right of Top below the lid Detergent Dispenser Yes Inbuilt Magic lint filter Lint Filter 16 21 STR min Based on program Agipeller Impeller RPM Same as Quartz with Ivory SS basket Internals Agipeller Prime Mover Need to understand functional differences between single action dual action ag...

Page 13: ...ot Foot Yes Separate aqua save Rinse Hold Water Saver Yes Child lock No 7 Degment Display Yes Aqua Store Water Storage Soak Wash Rinse Spin Cycle Configuration No 7 Segment Display No 6th Sense No Automatic water level selection Yes Start Pause Electronic On OFF 4 levels Manual Water Level Selection Yes Memory back up No Delay Wash CONVENIENCE ...

Page 14: ...5 0 PRODUCT EXPLODED 5 0 PRODUCT EXPLODED ...

Page 15: ...FULL MACHINE ASSEMBLY 1 2 3 4 5 6 7 ...

Page 16: ...SSEMBLY 1 Cabinet assembly 6 1 Underbase assembly 7 1 Suspension assembly 5 1 Motor Plate and Tub support assembly 4 1 Basket assembly 3 1 Agipeller assembly 2 1 Top assembly 1 Qty Description Sl No Full Machine Assy ...

Page 17: ...TOP ASSEMBLY 1 2 5 6 9 11 3 13 14 8 12 7 4 4 10 15 16 ...

Page 18: ...A 12 1 Pressure sensor assembly P018854010A 11 1 Logo lid P016131220A 10 7 Screw st4 2x13 c Philips Steel S011320150D 9 1 Housing Dispenser Quartz P018731020A 8 1 PCB ASSY M1 QUARTZ 220V 60Hz PHILIPPINES P018734160A 6 8 Add on Key pad activator P018730040A 5 2 Side hole plug Top P018730030A 4 2 Bush White magic P014330040A 3 1 Hinge Pin Quartz P018830030A 2 1 Top Quartz P018730020A 1 Qty Descripti...

Page 19: ...1 2 AGIPELLER ASSEMBLY ...

Page 20: ...BOM AGIPELLER ASSEMBLY 1 Agipeller P018713040A 2 1 CAP Agipeller P0161100700 1 Qty Description Part No Sl No AGIPELLER ASSEMBLY ...

Page 21: ...1 2 3 4 5 6 7 8 BASKET ASSEMBLY ...

Page 22: ...PWH 1 2 P018713010B BASKET WARPPER SS IVORY 1 3 S011321000C SS SCREW ST 4 2X13 BT INTEG WASHER 12 4 P018713020A BASKET BOTTOM PLASTIC IVORY 1 5 P010113110B SADDLE BLOCK 1 6 P018813080C DRIVE HUB 24 1 7 P014313060D Magiclint filter 2 8 S011280780A SCREW M6 X 28 HEX HD SS 6 Basket Assy ...

Page 23: ...MOTOR PLATE TUB SUPPORT ASSEMBLY 1 1 2 ...

Page 24: ...MOTOR PLATE TUB SUPPORT ASSEMBLY 1 Motor Plate and Tub support assembly 2 1 Tub assembly P01011200 0C 1 Qty Description Part No Sl No Tub Motor plate and Tub Support assembly ...

Page 25: ...TUB ASSEMBLY 1 ...

Page 26: ...TUB ASSEMBLY 1 Tub with air dome P010112000C 1 Qty Description Part No Sl No TUB Assy ...

Page 27: ...MOTOR PLATE TUB SUPPORT ASSEMBLY 1 14 3 4 5 6 7 8 9 2 13 12 11 10 ...

Page 28: ...aring P012911090A 10 1 PULLEY FAN QUARTZ 60HZ P018711050A 9 1 Motor P018711010A 8 1 DRIVE BELT 60HZ P018811150A 7 1 Hose P015210010A 6 1 TORQUE MOTOR P014311080A 5 1 Brake assembly P01011114 4 1 CAPACITOR INDUCTANCE CAN 10 microfarad S016150040B 3 1 Bracket Capacitor P010111500D 2 1 Drive Assy FP60 Dlx 123 P0196110100 1 Qty Description Part No Sl No Motor Plate and Tub Support Assy ...

Page 29: ...SUSPENSION ASSEMBLY 1 2 3 ...

Page 30: ...BOM SUSPENSION ASSEMBLY 2 Suspension Back Assembly P018707020A 2 2 Suspension Front Assembly P018707010A 3 4 Ball lower Suspension P0101001502 1 Qty Description Part No Sl No Suspension Assy ...

Page 31: ...CABINET ASSEMBLY 1 2 3 4 5 6 7 ...

Page 32: ... P018721030A Cabinet quartz 1 2 P018721040A Handle 2 3 P018821040E Bridge plate 2 4 P018721070A Inspection cover 1 5 S0113203900 SCREW ST4 2X13 WITH INTEGRATED WASHER 6 6 P018721060A Top Holder Quartz 4 7 P018721050A Gusset Top Quartz 4 CABINET ASSEMBLY ...

Page 33: ...Machine Electrical Diagram Quartz ...

Page 34: ...Wiring Diagram ...

Page 35: ...Component Checking Guide Quartz ...

Page 36: ...01 8854 040A Power Cord Assembly 7 x Pressure sensor P01 8854 010A Pressure Sensor 6 x Lid Switch P01 6131 180A Lid Switch 5 x Inlet Valve Assy P018831 040B Inlet Valve assembly 4 x Torque Motor WM P014311 080A Brake Actuator 3 x CAPACITOR INDUCTANCE CAN 10 microfarad S016150040B Capacitor 2 x Motor P018711 010A PSC Motor 1 LSE 805 Description Part Number Control Components Sl No ...

Page 37: ...ld not be any friction Manual 2 Rotor Friction 4 3 4 6 kΩ Digital Multimeter 1 Inlet valve coil resistance Inlet Valve Assy 24 Cold P018831040B Inlet Valve assembly 4 7 5 8 5 kΩ Digital Multimeter 1 Brake Actuator s Motor coil Resistance P01431108 0A Brake Actuator 3 9 3 µF LCR Meter 1 Capacitance Value CAPACITOR INDUCTANCE CAN 10 microfarad S016150040B Capacitor 2 Across Resistance 2 3 41 5 7 Ω 2...

Page 38: ... Damage Value Equipment Parameter to be checked Description Part Number Control Components Sl No Actuator Resistance Pressed 0Ω Not Pressed Infinite Digital Multimeter 1 Switch contact Resistance Lid Switch Swift P01 6131 180A Lid Switch 5 1 Measure pressure sensor frequency between ckt 2 and 4 and the frequency value is 25 10 25 35kHz Atmospheric pressure 2 For remaining pressure refer the values...

Page 39: ... rule 4 Cord Length Black Visual 3 Color 0Ω Digital Multimeter 2 Connectivity between Plug N Neutral pin and N Neutral terminal Black wire terminal 0Ω Digital Multimeter 1 Connectivity between Plug L Line pin and L Line terminal Red wire terminal Power Cord Assy Exports 220V 16A P01 8854 040A Power Cord 8 CHECKLIST OF CONTROL COMPONENTS cont CHECKLIST OF CONTROL COMPONENTS cont ...

Page 40: ...rom the machine Do not measure the resistance at powered on condition Before measuring the resistance remove the connector from the component While measuring the resistance across the control component measure across its terminal POINTS TO REMEMBER POINTS TO REMEMBER ...

Page 41: ...ominal resistor 25 C 16 6Ω Motor Capacitor 9 3µF Protective Inductor 50µH Power Output 150W Type Class F Connector Type Motor Number of circuits 3 Motor MLX 3 ckt Control unit Mini fit Jr 6 ckt Board in connector Load Connector LC Capacitor Number of circuits 2 Capacitor 6 3 x 0 8mm Tab terminal Test Check the motor coil resistance as per the above value Check the capacitance value of the capacito...

Page 42: ...nt Magnet Synchronous type Nominal power 4W Nominal voltage 230V Nominal Current 0 03A Nominal resistor 25 C 7 5 8 5 kΩ Inductance 7 87 H Connector Type Number of circuits 2 Brake Actuator 4 8 x 0 5 Tab Housing Control unit Mini fit Jr 6 ckt Board in connector Load Connector LC Test Check the resistance of the brake actuator as per the above value ...

Page 43: ...ge 230V AC Nominal current 25 mA 20 Nominal resistor 20 C 4 3 4 6 kΩ Inductance open valve 10 5 11 10 H Inductance close valve 6 04 6 09 H Connector Type Number of circuits 2 Valve 6 3 x 0 8 Tab Control unit Mini fit Jr 6 ckt Board in connector Load Connector LC Test Check the resistance of the Inlet valve coil as per the above value ...

Page 44: ...arameter Voltage 5V DC Type Single Pole Single Throw SPST Normally Open Switch Connector Type Number of circuits 2 Lid Switch 4 8 x 0 5 mm Tab Control Unit Mini fit Jr 6 ckt Board in connector Signal Connector SC Test Check the continuity across the Lid Switch Terminal Not Pressed 0 Pressed Resistance Ω Actuator ...

Page 45: ...or works under the concept of Output Frequency α 1 Pressure Electrical Parameter Voltage nom 5V DC Type Square Wave Connector Type Number of circuits 4 Pressure sensor Mini fit Jr 4 ckt Control Unit Mini fit Jr 4 ckt Board in connector Pressure Sensor Connector PC Test Check the pressure sensor output frequency as per the above table 23 13 270 20 22 54 335 15 21 98 23 75 24 85 25 35 25 10 Output F...

Page 46: ...Machine Test Routines Quartz ...

Page 47: ...f State Special Cycle Wash Option Programming State Spin Test Routine 4 No Machine 1 Line 2 Service Programming State Start Pause Water Level Programming State Pressure Sensor Diagnostic Routine 3 No Machine 1 Line 2 Shop floor Demo Programming State Water Level Program Programming State Shop Floor Demo Routine 2 Yes Machine 1 Line 2 Customer Installation 3 Service Programming State Special Cycle ...

Page 48: ...0 ms When this test routine is invoked a Program Group LEDs Water Storage Stain Wash Heavy Delicate Speedy and Normal discrete LEDs b Special Option Group LEDs Tub Clean Low Spin and Extra Rinse discrete LEDs c Water Level Group LEDs Low Medium High and Extra High discrete LEDs and d Wash Option Group LEDs Saver Spin Rinse Wash and Agitronic Soak discrete LEDs light up in a group one by one at 2 H...

Page 49: ...ion Inlet Valve Pressure Sensor Low Level Fill Lid Switch 3 Lid Switch Close Open Close All LEDs will stop flashing and start glowing They will remain in the glowing state till lid open closure feedback is received All the keys and LEDs 2 Check whether all the 9 keys are open Checked Duration approx Function Control will proceed to next phase only when the test in the current step is passed In the...

Page 50: ...y twice with interval between two key presses above 100 ms When this test routine is invoked a Program Group LEDs Water Storage Stain Wash Heavy Delicate Speedy and Normal discrete LEDs b Special Option Group LEDs Tub Clean Low Spin and Extra Rinse discrete LEDs c Water Level Group LEDs Low Medium High and Extra High discrete LEDs and d Wash Option Group LEDs Agitronic Soak Wash Rinse Spin and Sav...

Page 51: ...e stroke in CCW direction Motor CCW 0 19 Make stroke in CW direction Motor CW 4 0 09 Turn off the Inlet Valve Inlet Valve circuitry 3 E1 NR Pre Condition Pressure Sensor feedback should be with in the range 0 08 Turn on Inlet valve Inlet Valve circuitry 2 PE R Brownout Circuitry TBD 4 1 4 5V DC Brownout circuitry Absence of 4 cycles ZCD ZCD circuitry 0 02 LEDs LEDs 1 Error Error Type End Time Desc...

Page 52: ...n the machine on the seven segment display for 2 seconds Switch on the Inlet Valve Also display the water level in liters on the 7 segment display till the Extra High water level is reached Switch off Inlet Valve and Pause for 10 sec Switch on the drain until the pressure sensor input senses the reset level Also display the water level in liters on the 7 segment display Pause for 1 min Drain is co...

Page 53: ...e 100 ms 2 Provide a delay of 10 secs The control goes for direct spin for 4 mins 3 Spin LED to be continuously on and all other LEDs to be turned off 4 Seven Segments should be turned off 5 Once the cycle is completed EOC beep to be generated 6 The control should go to OFF state after EOC During Spin routine lid switch has to be satisfied Lid has to be closed Pressure sensor input has to be in th...

Page 54: ...orage discrete LEDs will glow 000011 For S10 Delicate and Stain Wash discrete LEDs will glow 001010 3 If Program key is pressed once Burn in count is displayed with Wash Option LEDs 4 If Burn in count is within 200 Saver discrete LED has to glow For every 200 counts increase till 1000 counts in the Burn in a Wash Status LED should glow in the order of Saver Spin Rinse Wash and Agitronic Soak For E...

Page 55: ...ERROR CODES Quartz ...

Page 56: ... group LEDs should flash at 2 Hz rate 500 ms on 500 ms off Above sequence repeated every 5 seconds interval Long Fill Wash Option group LEDs should flash at 2 Hz rate 500 ms on 500 ms off Above sequence repeated every 5 Seconds interval Long drain Pressure sensor not detecting the Reset level even after 4 minutes of drain Cycle status LEDs should start flashing at 1Hz rate Beep 1 5 s Off 5 s This ...

Page 57: ... 5 Ensure the assembly of rat mesh at the time of installation 6 Ensure Suspension bracket is removed from the machine before operation 7 Ensure Inlet fill hose is connected to the Tap through tap adopter 8 Place the drainhose flat on the floor before operating the machine 9 Ensure the earth connection in your Electrical supply is proper before the connecting the power cord The socket should be st...

Page 58: ...r garments etc b Donot stuff the clothes or wrap them around the agipeller drop them loosely and evenly around the agipeller c The clothes should be able to move freely in the water for best wash results d Small clothes like hand kerchiefs or small towels should be loaded in the middle of the washer to avoid flying of clothes during dry sensing operation Note 1 In case the the water pressure in ve...

Page 59: ...tion a Press the power button to Switch On the machine b Select the desired program 6 programs Press Start to begin the wash process c At the end of wash process machine gives buzzer sound to indicate the wash process completion to the consumer ...

Page 60: ...Thanks ...

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