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SEQUENCE OF OPERATION 

Cooling Cycle

Upon cooling demand, the thermostat closes circuit R to O and Y. 
Closing R to O and Y energizes the reversing valve for cooling 
operation and closes the heat pump contactor, starting the 
compressor and outdoor fan. The thermostat automatically 
closes R to G circuit, which also brings on the indoor fan at the 
same time. Upon satisfying cooling demand, the thermostat will 
open the above circuits and open the main contactor, stopping 
the compressor and outdoor fan. If the indoor unit is equipped 
with a delay timer, the blower will continue to operate for 60 to 
90 seconds, which improves system efficiency.

Heating Cycle

Upon heating demand, the thermostat closes circuit R to Y, which 
closes the heat pump contactor, starting the compressor and 
outdoor fan. The reversing valve is not energized in the heating 
mode. The thermostat again automatically brings on the indoor 
fan at the same time. Upon satisfying heating demand, the 
thermostat opens the above circuits and stops heat pump 
operation.

Defrost Cycle

If the outdoor ambient conditions are such that frost forms on the 
outdoor coil, the defrost control monitors a defrost cycle. It then 
runs the defrost cycle as ambient temperatures require. 

The defrost control is time/temperature initiated and temperature 
terminated with a maximum defrost time (time-out) of 10 minutes. 
The time between defrost cycles is preset at 60-minute intervals 
at the factory, but can be field adjusted between 30, 60, or 
90 minutes. To adjust the time period between defrost cycles, 
see “Adjust Time Between Defrost Cycles.”

The defrost control will initiate a defrost cycle when the selected 
time period has elapsed and the defrost sensor sees a 
temperature below freezing. At the start of a defrost cycle, the 
defrost control will energize the reversing valve solenoid, shifting 
the reversing valve and de-energizing the outdoor fan. The 
defrost relay will also close, energizing temporary heat for 
increased comfort during defrost (if the indoor unit is so 
equipped). The heat pump will remain in defrost until the defrost 
sensor has determined that the frost has been removed from the 
coil or a 10-minute period has elapsed, whichever comes first.

Defrost Thermostat

The defrost thermostat is located on the liquid line between the 
check/expansion valve and the distributor. When defrost 
thermostat senses 42ºF or cooler, the thermostat contacts close 
and send a signal to the defrost control board to start the defrost 
timing. It also terminates defrost when the liquid line warms up to 
70ºF.

Defrost Control

The defrost control board includes the combined functions of the 
time/temperature defrost control, defrost relay, diagnostic LEDs 
and terminal strip for field wiring connections. See “Defrost 
Control Board” in the “Adjust Defrost System” section.

The control provides automatic switching from normal heating 
operation to defrost mode and back. During compressor cycle 
(call for defrost), the control accumulates compressor run times 
at 30, 60 or 90 minute field-adjustable intervals. If the defrost 
thermostat is closed when the selected compressor run time 
interval ends, the defrost relay is energized and defrost begins.

Defrost Control Timing Pins

Each timing pin selection provides a different accumulated 
compressor run time period during one thermostat run cycle. This 
time period must occur before a defrost cycle is initiated. The 
defrost interval can be adjusted to 30 (T1), 60 (T2) or 90 (T3) 
minutes. See “Defrost Control Board” in the “Adjust Defrost 
System” section. The defrost timing jumper is factory-installed to 
provide a 60-minute defrost interval. If the timing selector jumper 
is not in place, the control defaults to a 90-minute defrost 
interval. The maximum defrost period is 14 minutes and cannot 
be adjusted.

A test option is provided for troubleshooting. The test mode may 
be started any time the unit is in the heating mode and the 
defrost thermostat is closed or jumpered. If the jumper is in the 
test position at power-up, the control will ignore the test pins. 
When the jumper is placed across the Test pins for 2 seconds, 
the control will enter the defrost mode. If the jumper is removed 
before an additional 5-second period has elapsed (7 seconds 
total), the unit will remain in defrost mode until the defrost 
thermostat opens or 14 minutes have passed. If the jumper is not 
removed until after the additional 5-second period has elapsed, 
the defrost will terminate and the test option will not function 
again until the jumper is removed and re-applied.

Compressor Delay

The defrost board has a field-selectable function to reduce 
occasional sounds that may occur while the heat pump is cycling 
in and out of the defrost mode. The compressor will be cycled off 
for 30 seconds while going in and out of the defrost mode when 
the compressor delay jumper is removed. 

NOTE: The 30-second “off” cycle is not functional when 
jumpering the TEST pins.

Summary of Contents for GOLD W4GH6

Page 1: ...RATION 12 Cooling Cycle 12 Heating Cycle 12 Defrost Cycle 12 Adjust Defrost System 13 Troubleshoot the Defrost System 14 TROUBLESHOOTING 15 System Diagnostic Module 15 SYSTEM MAINTENANCE 17 ASSISTANCE OR SERVICE 17 Accessories 17 WARRANTY 18 Whirlpool Gold Model W4GH6 48488A006 You can be killed or seriously injured if you don t immediately You can be killed or seriously injured if you don t follo...

Page 2: ...o prevent compressor damage as a result of slugging Use only polyol ester oils if oil must be added to the system Mineral oil is not compatible with refrigerant Indoor System Thermal Expansion Valve W4GH6 units are designed for use with thermal expansion valve systems only The thermal expansion valve must be ordered separately from the manufacturer LocationRequirements This heat pump is designed t...

Page 3: ... vapor line only B Floor joist or roof rafter C Anchored heavy nylon wire tie around vapor line only D Tape or wire tie E Metal sleeve F Tape or anchored heavy nylon wire tie G Strap the vapor line to the floor joist or roof rafter at 8 intervals then strap the liquid line to the vapor line 48 Overhead Clearance Discharge Air To Power Supply To Indoor Unit To Indoor Coil 30 Service Access Clearanc...

Page 4: ...d refrigerant technician in accordance with established procedures NOTES R 410A outdoor systems are not recommended for use with indoor systems that have used R 22 as the refrigerant However if this unit is being matched with an approved line set or indoor coil which was previously charged with R 22 refrigerant or if it is being matched with a coil which was manufactured before January of 1999 the...

Page 5: ...nstructions provided with the recovery system being used 12 Open the gauge set valves to allow the recovery machine to run until a vacuum level less than 0 Hg gauge pressure is established in the existing system line set and indoor coil 13 Invert the cylinder of clean R 22 and open its valve to allow liquid refrigerant to flow into the system through the vapor line valve 14 After all of the liquid...

Page 6: ...with the refrigerant lines during the installation process Sharp bends or possible kinking in the lines will cause a reduction in performance To avoid contamination of the refrigerant system do not remove the caps from the lines or system connection points until connections are ready to be completed Install Thermal Expansion Valve W4GH6 heat pumps are designed for use with thermal expansion valve ...

Page 7: ...sture then disconnect the vacuum pump 11 Open the suction and liquid service valves fully 12 Insulate the suction line with refrigerant line insulation material of or more wall thickness 13 Pack insulating material around refrigerant lines where they penetrate the structure to protect the lines and to minimize vibration transmission Refrigerant Charge Refrigerant lines must be connected by a licen...

Page 8: ... 95ºF 353 151 349 151 356 148 352 146 105ºF 403 153 397 153 407 150 405 148 115ºF 460 155 461 157 466 152 459 150 Cooling 2nd Stage High Capacity 65ºF 240 143 239 139 244 140 241 134 75ºF 279 145 278 141 283 141 280 136 85ºF 322 147 322 143 326 144 324 137 95ºF 371 149 367 146 374 147 373 138 105ºF 423 151 426 148 427 148 425 142 115ºF 485 154 489 151 491 151 486 146 Heating 1st Stage Low Capacity...

Page 9: ...iring Diagram Single Phase 208 230 Volt 1 Disconnect power 2 Remove control box cover 3 Connect the field supply wires L1 and L2 to contactor terminals L1 and L2 Btu h Line Set Size in OD 24 000 36 000 48 000 60 000 1 1 1 Line Set Length Less than 25 ft 25 ft Over 25 ft and up to 50 ft Btu h Line Set Size in OD 24 000 36 000 48 000 60 000 Line Set Length Less than 25 ft 25 ft Over 25 ft and up to ...

Page 10: ...ween indoor unit and outdoor unit required for proper operation NOTE Some connections may not apply Refer to specific thermostat and indoor unit Without Auxiliary Heat With Auxiliary Heat Power Indoor Unit Thermostat 1st Stage Aux Heat Indoor Blower Reversing Valve R W1 G O R C G Outdoor Unit C Y1 R W1 O C Y1 Power Common 1st Stage Aux Heat W1 W2 W3 Y2 Compressor Y2 Y1 Y2 If Applicable Power Indoo...

Page 11: ...Contactor BK Compressor Crankcase Heater PR BK OR R Y S R Crankcase Thermostat C R W1 O Y1 W1 C L R O Y1 Fan O OUT LO PS DF HI PS Common Y1 OUT Defrost Control Reversing Valve Defrost Thermostat Fan Defrost Control BK Crankcase Thermostat W1 C L R O Y1 Fan O OUT LO PS DF HI PS Common Y1 OUT Defrost Control Thermostat Thermostat Compressor Contactor Defrost Switch L1 BK C R W1 O Y1 Y2 Y1 C L Y2 R L...

Page 12: ...at senses 42ºF or cooler the thermostat contacts close and send a signal to the defrost control board to start the defrost timing It also terminates defrost when the liquid line warms up to 70ºF Defrost Control The defrost control board includes the combined functions of the time temperature defrost control defrost relay diagnostic LEDs and terminal strip for field wiring connections See Defrost C...

Page 13: ... TEST mode Defrost cycle 90 second start up period First 90 seconds after the reversing valve switches heat cool modes NOTE If the TEST pins are jumpered and the 5 minute delay is being bypassed the LO PS terminal signal is not ignored during the 90 second start up period AdjustDefrostSystem Defrost Control Board Optional high pressure switch connections NOTE To add the pressure switch remove the ...

Page 14: ...oard in the Adjust Defrost System section 4 Replace control box cover 5 Reconnect power 6 Start system in heating operation 7 Time the defrost test cycle as determined by the chart After the corresponding defrost cycle time from the chart below has elapsed the reversing valve should shift to defrost mode and the outdoor fan should stop After 2 seconds of defrost operation the reversing valve shoul...

Page 15: ...umber count the number of consecutive flashes Refer to the Flash Codes chart for information on the flash codes Every time the module powers up the last Alert LED flash code that occurred prior to shutdown is displayed for 60 seconds The module will continue to display the previous flash code until the condition returns to normal or 24 VAC is removed from the module Trip and Alert LED s flashing a...

Page 16: ...earings are seized Alert Yellow Flash Code 5 Open circuit Outdoor unit power disconnect is open Compressor circuit breaker or fuse s is open Compressor contactor has failed to open High pressure switch is open and requires manual reset Open circuit in the compressor supply wiring or connections Unusually long compressor protector reset time due to the extreme ambient temperature Compressor winding...

Page 17: ...e Indication Recommended Troubleshooting Action Green LED is not on module does not power up Determine if both R and C module terminals are connected See 24 VAC Power Wiring section for R and C wiring Green LED intermittent module powers up only when the compressor runs Determine if R and Y terminals are wired in reverse See 24 VAC Power Wiring earlier in this section for R and C wiring Trip LED i...

Page 18: ...18 ...

Page 19: ... help you obtain assistance or service if you ever need it Dealer name____________________________________________________ Address ________________________________________________________ Phone number__________________________________________________ Model number __________________________________________________ Serial number __________________________________________________ Installation date __...

Page 20: ...48488A006 2006 All rights reserved Registered Trademark TM Trademark of Whirlpool U S A Manufactured under license by Tradewinds Distributing Company LLC Coconut Grove Florida 6 06 Printed in U S A ...

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