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Whirlpool AWI-1300, Service Manual

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Whirlpool AWI-1300 Service Manual Download Page 19

18

THE REPAIR

8. THE REPAIR METHOD OF GEAR MECHANISM FOR CLUTCH SPRING PROBLEM

● 

TOOL FOR REPLACING THE CLUTCH BOSS ASSEMBLE 

● 

Tool name

Specification

Q’ty

Fixing jig

1

Ratchet handle

1

Socket and extension bar

socket : 10mm, 17mm

per each

Some cotton yarn

some

The Structure Of Gear Mechanism

Summary of Contents for AWI-1300

Page 1: ...L CO LTD WHIRLPOOL Caution In this Manual some parts can be changed for improving their performance without notice in the parts list So if you need the latest parts information please refer to PPL Parts Price List in Service Information Center http svc dwe co kr ...

Page 2: ...DURE AND COURSE SELECTION FULL AUTOMATIC COURSE 5 RESERVED WASHING 6 PARTIAL SELECTION AMONG WASH RINSE OR SPIN 6 5 DIRECTIONS FOR INSTALLATION AND USE INSTALLATION OF THE UNDER BASE COVER 7 HOW TO INSTALL ON AN INCLINED PLACE 7 HOW TO CONNECT THE INLET HOSE 8 HOW TO CLEAN THE FILTER 9 6 FEATURE AND TECHNICAL EXPLANATION FEATURE OF THE WASHING MACHINE 10 WATER CURRENT TO ADJUST THE UNBALANCED LOAD...

Page 3: ...ATER PRESSURE 0 3 8kgf cm2 2 94N cm2 78 4N cm2 9 REVOLUTION PER WASH 125 140RPM MINUTE SPIN 675 695RPM SUIT COURSE WASH 65 10 PULSATOR 6WINGS Ø406mm 11 WATER LEVEL CONTROL ELECTRONICAL SENSOR 12 ANTI NOISE PLATE 13 GEAR MECHANISM HELICAL GEAR 14 LINT FILTER 15 SOFTENER INLET 16 FUNCTION FOR SOAK WASH 17 ALARM SIGNAL 18 RESIDUAL TIME DISPLAY 19 AUTO WATER SUPPLY 20 NEW WATER FLOW WATER FLOW FOR ADJ...

Page 4: ...GROUND WIRE In case of 3 wire power cord ground wire will not be provided POWER CORD HOSE DRAIN COVER UNDER OPTION WATER TAP ADAPTER INLET HOSE HOSEDRAINOAS NON PUMP Accessories U P The parts and features of your washer are illustrated on this page Be come familiar with all parts and features before using your washer NOTE The drawing in this book may vary from your washer model They are designed t...

Page 5: ...at 1 3 5 7 9 It can be used to select the full automatic course As the button is pressed it will selected by following order FUZZY BLANKET ECONOMY LIGHT HEAVY SUIT It can be used to select the economic course Operation and temporary stop are repeated as they are pressed When you want to change course in operating press the START HOLD button Select the course that you want to change press the START...

Page 6: ... for high quality sweater underwear wool etc When the washer is operated selection for water level will be selected MEDIUM by automatically in order to pre vent the laundry Use detergent that is Only for dry cleaning 1 5kg s limitation for one time wash NOTE Only cold water should be supplied for washing Be sure to use only the detergent exclusively used for the washer Do not use the washer to was...

Page 7: ...tion Among Wash Rinse or Spin Washing contents Only Wash Only Rinse Only Spin Wash Rinse Wash Spin Rinse Spin Wash Rinse Spin Press the S H but ton If once more Pressed the washer will be stopped For keeping Operation continu ously to the set pro gram press another time End of washing informed by buzzer After the end of the washing the power switch will be turned off automatically Procedure to pre...

Page 8: ...led on an unsuitable floor it could make considerable noise and vibration Installing Place Never install in these places 2Push the noise insulation plate into the end which decrease the noise made by this washer 1The packing box opened there is a noise insulation plate Please insert this plate into the bottom area on the back side 2Check the Horizon Status Check the position of tub above the cente...

Page 9: ...ve the tape and screw connector B into connect A tightly 5Connect the inlet hose to the water tap adapter by puling down the collar of the hose end 3Connect the water tap adapter to the water tap tight en the four screws evenly while pushing up the adapter so that the rubber packing can stick to the water tap tightly How to Connect the Inlet Hose Be careful not to mistake in supplying between the ...

Page 10: ...he washer and sperate the inlet hose 3Pull the inlet filter out CLEANING THE LINT FILTER CLEANING THE WATER INLET FILTER Clean the filter when water leaks from the water inlet 3Return the filter as it was and insert the filter frame into the slot 1Pull the Filter frame upward 2Turn the lint filter inside out wash to the lint off with water Filter Frame Lint Filter ...

Page 11: ...balanced load 7 One touch operation system Water Current to Adjust the Unbalanced Load It is a function to prevent eccentricity of the clothes after wash by rotating pulsator C W and C C W for 35 seconds But the SUIT course have no operation of the water currents to adjust the unbalnced load EFFECT It reduces vibration and noise effectively while spinning WATER FLOW Function for Soak Wash DISPLAY ...

Page 12: ...Program is stopped and gives the alarm Drain Time Movement of the Program Less than Continue draining 15 minutes More than Program stops and gives the alarm with blinked on display lamp 15 minutes Automatic Drainning time Adjustment This system adjusts the draining time automatically according to the draining condition ACROSS SECTION FUNCTIONAL PRINCIPLE Bubble generator supplies the air from the ...

Page 13: ...itch due to the serious vibration and the spin process is interrupted 3 In case that P C B ASS Y gets OFF signal from the safety switch spin process are stopped and rinse process is started auto matically by P C B ASS Y 4 If the safety switch is operated due to the unbalance of the tub the program is stopped and the alarm is given CIRCULATING WATER The washing and rinsing effects have been improve...

Page 14: ...process When operation is finished the TIME INDICATOR will light up STRUCTURE FUNCTIONAL PRINCIPLE 1 When the DRAIN MOTOR connected to the power source the DRAIN MOTOR rotates with 900 r p m and revolves the pulley by gear assembly for reducing 2 When the pulley is rotated the pulley winds the wire to open the drain valve 3 Therefore rotation of pulley changed to the linear moving of wire 4 The wi...

Page 15: ...s Planetary gear Sun gear Internal gear Pulsator 1 revolution 5 revolutions Gear pulley V belt Gear unit as Motor Motor 1800 r p m 60Hz 1500 r p m 50Hz Gear Unit as Directly V BELT Tub 710 740r p m 60Hz 640 675r p m 50Hz Pulsator 125 140r p m 60Hz 130 150r p m 50Hz Spinner Pulley 710 740r p m 60Hz 640 675r p m 50Hz Gear Mechanism Ass y ...

Page 16: ... FROM THE ELECTRIC OUTLET W Wa ar rn ni in ng g 1 Raise the top plate on the outer cabinet 2 Loosen four screws mounting outer tub cover and remove outer tub cover from the tub ass y 4 Loosen the pulsator mounting screw and remove the pulsator 3 Remove the cap pulsator from the pulsator assy by using screw driver 5 Remove the special by using box wrentch GEAR MECHANISM ASSY REPLACEMENT ...

Page 17: ...TES 7 Remove the tub i assy q Remove four special bolt of gear mechanism assy by using a box wrentch 8 Lay the front of the washer on the floor 9 Remove four special bolts of gear protect by using a box wrentch and remove gear protect 0 Remove the V belt w Pull out the gear mechanism assy ...

Page 18: ...f motor synchronous 5 Turn the valve by using screw driver as shown in picture 3 Take out the wire of motor synchronous from the braket 4 Separate the motor synchronous from the base 6 Remove the valve lid from the valve drain assy MOTOR SYNCHRONOUS AND VALVE REPLACEMENT NON PUMP MODEL ...

Page 19: ...MECHANISM FOR CLUTCH SPRING PROBLEM TOOL FOR REPLACING THE CLUTCH BOSS ASSEMBLE Tool name Specification Q ty Fixing jig 1 Ratchet handle 1 Socket and extension bar socket 10mm 17mm per each Some cotton yarn some The Structure Of Gear Mechanism ...

Page 20: ...AND CAUSE SHORT OF SPIN PERFORMANCE IN THIS CASE YOU MUST EMPTY THE SPIN TUB FIRST 1 TO CHECK THE REVOLUTION OF SPIN TUB IF THE SPIN TUB DOES NOT REVOLVE AND ONLY THE PULSATOR IS TURNING THAT IS CLUTCH SPRING DEFECT 2 TO CHECK THE SPIN SPEED RPM BETWEEN SPIN TUB AND PULSATOR IF YOU FIND THE DIFFERENT SPIN SPEED BETWEEN SPIN TUB AND PUSATOR THIS IS ALSO CLUTCH SPRING DEFECT IN THIS CASE WE ARE GOIN...

Page 21: ...nt Remove the protector Remove the v belt Loosen the fastening nut Disassemble the spring washer Use wrench or driver ratchet handle extension bar socket 10mm Use fixing jig for pulley as to see fig 1 and 17mm socket for nut Take out plain washer if it has The Process Of Disassemble ...

Page 22: ...utch boss assembly Separate coupling from clutch boss ass y Cleaning Catch the boss and pull upward with spiral rotate in the clockwise direction Clean the drum plate coupling surface and contact face between drum plate and cou pling It is necessary to keep cotton piece goods being dry and clean ...

Page 23: ...asher Check the uneven face of cou pling is assembled upward Push in the clutch boss ass y with rotating on the clockwise direction After assembling rotate on the clockwise more 2 3 teeth and pull out the pulley shaft upward If there was plain washer you have to assemble plain washer the first and then assemble spring washer The Process Of Assemble ...

Page 24: ...ng Use fixing jig and 17mm socket wrench as if disassembling as fastening torque about 100 200kgf cm Check the end play up and downward and check the bind ing force too much or not on bi direct of rotation Finally check the interferance depth both clutch tip and clutch boss 3 5 4 5mm Clutch Tip Drain Valve Synchronous Motor 3 5 4 5 ...

Page 25: ...ctive Lead wire is defective SOLUTION Change water inlet valve Open the water tap Clean the filter Increase the water pres sure Connect the connector or the terminal properly Change the P C B AS Change the lead wires NO YES NO YES NO YES YES YES YES NO NO NO NOTE Open the water tap fully and measure the flow rate From the upper results you know that the flow rate more than 11 5l min is essential f...

Page 26: ...ation Change the air tube Air tube is defective Change the pressure switch Pressure switch is defec tive PROBLEM THE PUL SATOR DOES NOT ROTATE EVEN IF THE WATER IS SUPPLED CHECK POINT Does the motor operate after fin ishing water supply Does the motor make operating sound Is the connection condi tion of capacitor termi nal good Does pulsator rotate in only one direction Is the motor coil dis conne...

Page 27: ...p housig Is the output voltage of the drain pump nor mal CAUSE SOLUTION Install the drain hose properly Remove the foreign mat ter from the pump hous ing Change the Drain pump Change the P C B ASS Y Improper installation Malfunction of drainage by the foreign matter Drain pump is defective P C B ASS Y is defective YES NO NO NO YES YES Concerning Draining ...

Page 28: ...citor termi nal good CAUSE SOLUTION Close the lid Change the door switch Change the safety switch Connect the connector properly Change P C B ASS Y Change the drain motor Change the P C B ASS Y Change the V belt Change the motor Connect the terminal cor rectly Change the P C B ASS Y Door switch is defective Safety switch is defec tive Improper connection of the connector P C B ASS Y is defec tive ...

Page 29: ... Y Is the strange noise gen erated when the pulsator rotates in TEST MODE of P C B ASS Y Is the V belt worn out CAUSE SOLUTION Connect the plug Change P C B ASS Y Change Fuse Connect the connector properly Change the transformer Change P C B ASS Y Press START HOLD but ton Replace P C B ASS Y Change the pressure switch Change P C B ASS Y Remove the foreign mat ter Change the V belt Power button is ...

Page 30: ...itch is inferior The load sensing is inferior After the load sensing operates about 15 seconds the message is displayed during 0 5 second and water level is always fixed high The water level sensing is inferior Install drain hose properly Remove foreign matter from drain hose Change drain motor Open the water tap Clean the water inlet filter Check whether or not is comes to the assigned water leve...

Page 31: ...30 WIRING DIAGRAM APPENDIX Wring Diagam ...

Page 32: ...31 WIRING DIAGRAM Expolode View ...

Page 33: ...32 PARTS DIAGRAM ...

Page 34: ...33 PARTS DIAGRAM ...

Page 35: ...34 PARTS DIAGRAM ...

Page 36: ...3610909700 10 CAP PLATE L R ABS 1 A23 3611302800 POWER CORD AS A VCTFK 2X0 75 2 3M GY 1 FLAT 2PIN A24 3618952011 UNIT FUSE FILTER 250V 8A OD 22 1 A25 3612757641 HARNESS AS DWF 1068TC 1 600mA 5FKGD6012S A26 3611504100 CUSHION DOOR CR 2 B01 3613213560 HOSE DRAIN O 1089CTE 950mm 1 B02 3614514600 PLATE UPPER PP 1 B03 7112501411 SCREW TAPPING T1 TRS 5X14 MFZN 8 B04 3615302210 SUPPORTER TUB BL SPG 1 4T ...

Page 37: ... 4 0 L 530mm 1 D04 3619803900 SUSPENSION AS SP 104 LD 612 2 D05 3619803800 SUSPENSION AS B SP 96 LD 612 2 D06 3613208901 HOSE OVERFLOW PE LD L 280MM 1 D07 3613218500 HOSE DRAIN I AS PELD EVA L 219 5 1 D08 3615408400 VALVE DRAIN AS 100M 1 D09 3610387400 BASE SECEN 2 0T 1 D10 3616006900 SPECIAL SCREW SCM24H 6 5X18 4 D11 3616007000 SPECIAL SCREW SCM24H 6 5X24 4 D12 3612712200 HARNESS EARTH INNER GREE...

Page 38: ...37 PARTS LIST Circuit Diagram ...

Page 39: ...S M NO ...

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