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WHIRLPOOL PRODUCTS DEVELOPMENT LTD.                                                                SERVICE MANUAL 

Ref no: 58558791                                                                                                                                    Page 16 of 19         

 

 

 
 
 

Item no.  Description 

Service parts no. 

C01 

Thermostat 

4619  64874941 

C02 

Magnetron 

4619  64833231 

C03 

Magnetron terminal cover 

4619  64149701 

C04 

Air guide 

4619  64411011 

C05 

Fan wheel 

4231  07752491 

C06 

Air guide 1 

4619  64184521 

C07 

Fan motor 

4619  64781511 

C08 

Fan support 

4619  64396201 

C09 

HVT assy 

4619  64876113 

C10 

Heater 

4619  64875601 

 

 

Summary of Contents for AVM585/IX

Page 1: ...OOL PRODUCTS DEVELOPMENT LTD SERVICE MANUAL Ref no 58558791 Page 1 of 19 WHIRLPOOL MICROWAVE PRODUCTS DEVELOPMENT LIMITED SERVICE INFO MANUAL MODEL AVM585 IX SKU 853858558791 DATE September 02 2003 REVISON 0 ...

Page 2: ...ERAL 3 2 GROUNDING INSTRUCTIONS 4 SCHEMATIC DIAGRAM 5 MICROWAVE AND LEAKAGE TEST 5 1 MICROWAVE TEST 5 2 MICROWAVE LEAKAGE TEST 6 TROUBLE SHOOTING GUIDE 6 1 CAUTION AND IMPORTANT 6 2 MICROWAVE LEAKAGE 6 3 QUICK REFERENCE 7 MAJOR COMPONENT TESTS 7 1 HV TRANSFORMER 7 2 HV CAPACITOR 7 3 HV DIODE 7 4 MAGNETRON 7 5 INTERLOCK SWITCH SYSTEM 8 PART LIST EXPLODED DIAGRAM ...

Page 3: ...27L Net Weight 22kg Gross Weight 24kg Power supply 220V 60Hz Single Phase Input Power 1380W Output Power 850W Microwave Microwave frequency 2450MHz Grill Power 900W Current consumption 6 7A Microwave Fuse 8A Control Electrical touch foil control 99 minute 99 second timer 10 level microwave power level 3 level combi power level Pure browning cooking function Cooking Type Microwave cooking only Brow...

Page 4: ...osing 3 Seal and sealing surfaces arcing wear and other damage 4 Damage to or loosening of hinges and latches 5 Evidence of dropping or abuse c Before turning on the microwave power for any service test or inspection within the microwave generating compartments check the magnetron waveguide or transmission line and cavity for proper alignment integrity and connection d Any defective or misadjusted...

Page 5: ...OWER BEFORE SERVICING RECONNECT ALL GROUNDING DEVICES All mechanical parts of this appliance capable of conducting electricity are grounded In the event of an electrical short circuit grounding reduces the risk of electric shock This appliance is equipped with a cord having a grounding wire with a ground plug The plug must be plugged into an outlet that is properly installed and grounded WARNING I...

Page 6: ...WHIRLPOOL PRODUCTS DEVELOPMENT LTD SERVICE MANUAL Ref no 58558791 Page 6 of 19 4 SCHEMATIC DIAGRAM ...

Page 7: ...ure of the water before putting into the oven 3 Heat the water in the oven with full power microwave only for 60 seconds 4 Again measure the temperature of the water 5 If the temperature rise by about 10 degree C then the microwave generating system is working 5 2 MICROWAVE LEAKAGE TEST 5 2 1 TESTING EQUIPMENT 600cc beaker Microwave meter 6 2 2 TESTING PROCEDURE 1 Place 275cc of water into the bea...

Page 8: ... leakage is 1 mW cm2 7 Record all data 5 2 3 OVEN LEAKAGE REPAIR If leakage figure is found to be above 5 mW cm2 owner should be told not to use the oven until it has been serviced Service personnel should notify the manufacturer and CDRH FDA immediately 5 2 4 OPEN DOOR TEST With the oven in operation state open the oven door and check if the oven is still operating If so the service personnel sho...

Page 9: ...voltage capacitor to oven chassis grounded with an insulated wire Make sure that the wire is grounded to chassis side before short circuiting the capacitor terminal 4 Do not measure high voltage with a common voltmeter 6 2 MICROWAVE LEAKAGE 1 Refer to section 5 2 regarding microwave leakage If the leakage is greater than 1 mW cm2 it is necessary to repair the oven 2 If leakage is found worst at co...

Page 10: ...electrical circuit Lamp filament short HV transformer short all causing fuse blown 6 Bad contact in contacts or terminals of timer switch primary and secondary interlock switch 7 HV diode break down Oven seems working food does not cook 1 Defective magnetron filament broken filament short to ground etc 2 Ground wire of HV transformer broken 3 Filament wire short to ground 4 Filament wire broken 5 ...

Page 11: ...ases to infinite 4 Terminal to case should show infinite 7 3 HV DIODE 1 Remove lead wire 2 Measure forward resistance normal diode show continuity 3 Measure reverse resistance normal diode show infinite resistance 7 4 MAGNETRON 1 Remove lead wire 2 Install the magnetron gasket in the correct position Check that the gasket is in good condition 3 Measure the resistance of the filament terminals Norm...

Page 12: ...monitor switch will form a short circuit across the supply and the fuse in the oven will blow Electric arc may form across the switch contacts of the primary interlock switch the secondary switch and the monitor switch The switches may then be damaged If the fuse is blown due to the failure of the primary interlock repair the failed mechanical parts and replace all the interlock switches IMPORTANT...

Page 13: ...WHIRLPOOL PRODUCTS DEVELOPMENT LTD SERVICE MANUAL Ref no 58558791 Page 13 of 19 8 EXPLODED VIEWS PART LISTS ...

Page 14: ...64411841 A05 Lower hinge assy 4619 64414051 A06 Air guide chassis 4619 64411021 A07 Upper wave guide cover 4619 65696301 A08 Lower wave guide cover 4619 65696311 A09 Water proof spacer 4619 64158502 A10 Turntable motor 4619 64781771 A11 Oven foot 4619 64156603 A12 Air guide 3 4619 64156903 A13 Lamp 4619 64862501 A14 Air guide 2 4619 64156803 A15 Support 4619 64411002 A16 Special terminal 4619 6440...

Page 15: ...aring assy 4619 64189271 B03 Interlock support 4619 64157901 B04 Lock spring 4619 67570131 B05 Cam plate 4619 64158203 B06 Micro switch 4619 64832001 B07 Micro switch 4619 64831901 B08 HVR assy 2431 26500001 B09 Grill grid 4619 64409951 B10 Shelf 4619 64150502 B11 HV capacitor 4619 64651102 B12 Capacitor support 4619 64396602 B13 Power cord 4619 64028081 ...

Page 16: ...ce parts no C01 Thermostat 4619 64874941 C02 Magnetron 4619 64833231 C03 Magnetron terminal cover 4619 64149701 C04 Air guide 4619 64411011 C05 Fan wheel 4231 07752491 C06 Air guide 1 4619 64184521 C07 Fan motor 4619 64781511 C08 Fan support 4619 64396201 C09 HVT assy 4619 64876113 C10 Heater 4619 64875601 ...

Page 17: ... 17 of 19 Item no Description Service parts no D01 Door body assy 4619 64018975 D02 Plastic door cover 4619 64192861 D03 Lock hook 4619 64183443 D04 Front glass plate 4619 65696111 D05 Door frame 4619 64191191 D06 Back PE plate 4619 64183501 D 01 D 02 D 03 D 04 D 06 D 05 ...

Page 18: ...o Description Service parts no E01 Display cover 4619 64192341 E02 Display lens 4619 64194221 E03 Membrane switch 4619 64879881 E04 Electronic panel 4619 64192831 E05 PCB assy 4619 64037591 Other information Item no Description Service parts no IFU 4619 65263301 E 01 E 02 E 03 E 05 E 04 ...

Page 19: ...WHIRLPOOL PRODUCTS DEVELOPMENT LTD SERVICE MANUAL Ref no 58558791 Page 19 of 19 Revision log Revision Description Revised by Revision Date 0 Original Wang Wei Guo Sep 02 2003 ...

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