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5 - SET-UP FOR OPERATION

0803_GB_42

- GAS KITCHENS WITH PILOT

04/2008

tool. Rinse and dry.

When reassembling the parts, make sure you place them back in the
right position.

If it is necessary to clean the oven burner (pos. 18 fig. 3) proceed as
follows:

•  Remove the lower panel as described previously. Unscrew the

screw fixing the hanger  (pos. 2 fig. 3) of the injector-holder (pos.
3 fig. 2), unscrew the screw (pos.5 fig. 2) fixing the burner to the
injector-holder and xtract the injector-holder from its housing;

Unscrew the fastening screw (pos. 19 fig. 3) of the burner and
remove it;

•  Carefully clean all the holes of the burner with the aid of a tip of

a suitable size;

•  Check that the smoke discharge is clear;

•  Reinstall everything in reverse order.

After the replacement check the seal using a leack detector spray.

5.3 Replacing parts 

All parts must be replaced by authorized technicians
only!

To replace the following parts first remove all the control knobs and
control panel (after loosening the fixing screws), then extract the
ignition wire.

5.3.1 Open flame gas cock 

Loosen the fitting of the pipes (pos. 6 and 9 fig. 1) of the gas and of
thermocouple (pos. 8 fig. 1), loosen the fitting (pos. 7 fig. 1) fixing
the cock on the gas piping and replace the piece (pos. 4 fig. 1) install
in reverse order. After the replacement check the seal using a leack
detector spray.

5.3.2 Open flame thermocouple 

Loosen the nut (pos. 8 fig. 1) for fastening the thermocouple on the
valve and on the burner (pos. 17 fig. 1) and replace the piece (pos.
14 fig. 1) install in reverse order.

5.3.3 Gas valve gas oven GN 2/1

Loosen the fittings (pos. 1,2,3 and 4 fig. 4) which are for the connec-
tion for the gas pipe and the thermocouple, remove the coil of the
thermostat from its place in the cooking chamber and put in a new
piece in the reverse order. After the replacement check the seal
using a leack detector spray.

5.3.4 Plug gas oven GN 2/1

Unscrew the fastening screws and remove the lower panel, extract
the ignition wire and unscrew the screws (pos. 15 fig. 3), unscrew
the screw (pos. 20 fig. 3) fixing the pilot on the support, pull down
the pilot to a more convenient position and put in a new piece (pos.
16 fig. 3) install in reverse order.

5.3.5 Thermocouple gas oven GN 2/1

Unscrew the screws (pos. 15 fig. 3), the nut (pos. 4 fig. 4) fixing the
thermocouple on the valve and put in a new piece (pos. 14 fig. 3)
install in reverse order. 

5.3.6 Main burner gas oven GN 2/1

Remove the front/lower panel by removing the fastening screws.
Unscrew the screws fixing the hanger (pos. 2 fig. 3) of the injector-
holder (pos. 3 fig. 3), unscrew the screw (pos.5 fig. 3) and extract
the injector-holder from its housing, unscrew the screws rear fixing
(pos. 19 fig. 3) of the burner and put in a new piece in the reverse
order. After the replacement check the seal using a leack detector
spray.

5.3.7 Cock solid top

Loosen the fitting of the pipes (pos. 6 fig. 2) of the gas and of ther-
mocouple (pos. 8 fig. 2), loosen the fitting (pos. 7 fig. 2) fixing the
cock on the gas piping and replace the piece (pos. 4 fig. 2) install in
reverse order. After the replacement check the seal using a leack
detector spray.

5.3.8 Plug solid top

Remove the solid top, the flame spreader and the burner body,
unscrew the screw (pos. 18 fig. 2), lift up the support (pos. 17 fig. 2)
pull out the spring using a pointed tool, remove the ignition plug
from the bottom, disconnect the ignition lead and insert a new
plug.

5.3.9 Thermocouple solid top

Loosen the nut (pos. 8 fig. 2) for fastening the thermocouple on the
valve and the screw (pos. 18 fig. 2) of the support (pos. 17 fig. 2)
and replace the piece (pos. 14 fig. 2).

After any maintenance or repair work, replace the con-
trol panel and the lower panel.

After replacing gas input components, check operation
again and test for leakage.

13

· 20

15

14

11

12

13

16

18

19

3

4

2

5

20

Fig. 3

Summary of Contents for ADN 606

Page 1: ...Instructions for installation use e maintenance GAS KITCHENS WITH PILOT 0803_GB_42 ADN 606 ADN 607 ADN 608 ADN 610 ADN 609 ADN 611 ADN 631 04 2008 ...

Page 2: ...0803_GB_42 GAS KITCHENS WITH PILOT 2 20 04 2008 CHARACTERISTICS Supplied by Date Customer Service FAX e mail ...

Page 3: ...ement of pilot injector of gas oven GN 2 1 12 5 2 Maintenance 12 5 3 Replacing parts 13 5 3 1 Open flame gas cock 13 5 3 2 Open flame thermocouple 13 5 3 3 Gas valve gas oven GN 2 1 13 5 3 4 Plug gas oven GN 2 1 13 5 3 5 Thermocouple gas oven GN 2 1 13 5 3 6 Main burner gas oven GN 2 1 13 5 3 7 Cock solid top 13 5 3 8 Plug solid top 13 5 3 9 Thermocouple solid top 13 5 3 10 Heating elements of ele...

Page 4: ...00 ADN 606 ADN 607 200 400 200 800 245 178 5 276 5 700 34 1000 200 300 300 200 178 5 245 276 5 34 700 910 45 45 34 1000 710 45 45 34 800 545 55 25 496 150 42 60 678 700 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Electric power Gas 1 2 Data plate Gas 1 2 Electric power Gas 1 2 Electric power Data plate Data plate Electric power Gas 1 2 Data plate Gas 1 2 Gas 1 2 Data plate Gas 1 2 Gas 1 2 Data pla...

Page 5: ...34 700 ADN 611 ADN 609 25 545 55 690 496 60 150 678 42 700 800 710 45 45 79 34 910 45 45 34 79 1000 200 400 200 800 700 34 79 276 5 245 178 5 1000 200 300 300 200 178 5 245 276 5 34 700 79 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Data plate Gas 1 2 Gas 1 2 Gas 1 2 Data plate Gas 1 2 Data plate Data plate Gas 1 2 Electric power Electric power Gas 1 2 Data plate Gas 1 2 Electric power Data pl...

Page 6: ...1 DIAGRAM 0803_GB_42 GAS KITCHENS WITH PILOT 6 20 04 2008 800 34 700 496 25 55 545 60 678 150 700 800 34 45 710 7 6 5 4 321 0 0 45 ADN 631 0 Data plate Gas 1 2 Gas 1 2 Data plate ...

Page 7: ... x 700 x 900 1000 x 700 x 900 800 x 700 x 900 800 x 700 x 900 1000 x 700 x 900 800 x 700 x 900 1000 x 700 x 900 800 x 700 x 900 1000 x 700 x 900 800 x 700 x 900 1000 x 700 x 900 N 51BS3547 51BS3547 51BS3547 51BS3547 51BS3547 51BS3547 51BS3547 51BS3547 51BS3547 51BS3547 51BS3547 51BS3547 51BS3547 51BS3547 51BS3547 51BS3547 2 CHARACTERISTICS OF THE APPLIANCES 3 TECHNICAL DATA These appliances are us...

Page 8: ...7 mbar 24 8 37 2 31 5 43 9 25 1 20 8 31 2 27 5 37 9 kW kW kW kW kW kW kW kW kW II2H3 A m3 h kW kW No of nozzles pilot burner G20 G30 G31 7 Open Open Open B Ø 100 8 4 0 1 2 C Ø 120 12 6 0 1 8 Gas oven GN 2 1 16 6 5 0 423 0 313 0 741 0 552 145 Adjustable 100 45 198 135 27 19 35 20 9 Open 0 635 0 470 185 Adjustable 125 75 27 19 2 60 3 94 3 33 4 65 2 66 2 20 3 30 2 91 4 01 1 94 2 91 2 46 3 44 1 96 1 6...

Page 9: ...ble wall and thermal insulation is equipped with an insulated handle and a hinge with balanced spring The insulation of the cooking chamber is rockwool Gas version GN 2 1 The tubular burners are in stainless steel and are resistant to ther mal and mechanical stress Gas is supplied through a safety valve with a thermostat Temperature adjustment between 150 C and 300 C is made with the thermostat Th...

Page 10: ...e appliance is in standby status The calorific power value can be requested from the local gas company The nominal power and the minimum power with respect to the nominal pressure are obtained by consulting the table for the adjustment of the gas passage table 1 WARNING There is no pre adjustment device for the nominal power E Power Operating calorific value 4 INSTALLATION INSTRUCTIONS 5 SET UP FO...

Page 11: ...5 SET UP FOR OPERATION 0803_GB_42 GAS KITCHENS WITH PILOT 04 2008 11 20 6 8 7 9 22 5 4 21 3 11 13 12 14 17 1 2 A 18 0 Fig 1 6 8 7 22 5 4 21 3 14 17 1 2 10 A 18 23 0 Fig 2 ...

Page 12: ...g the pilot on the the injec tor holder cup lift up the pilot to a more convenient position for unscrew the nut pos 11 fig 1 pull down the nut together the pipe and the bicone pos 13 fig 1 unfix the injector and replace the injector with one able for the type of gas see table 1 install in rever se order After the replacement check the seal using a leack detector spray 5 1 13 Setting reduced capaci...

Page 13: ... After the replacement check the seal using a leack detector spray 5 3 4 Plug gas oven GN 2 1 Unscrew the fastening screws and remove the lower panel extract the ignition wire and unscrew the screws pos 15 fig 3 unscrew the screw pos 20 fig 3 fixing the pilot on the support pull down the pilot to a more convenient position and put in a new piece pos 16 fig 3 install in reverse order 5 3 5 Thermoco...

Page 14: ...ical mains To remove the heating element pos 6 fig 6 remove the rear bulk head unscrew the screws fixing the the heating element to the oven pull the heating element forward with relative wires Disconnect the wires and install a new heating element in reverse order 5 3 12 Fan of of electric oven GN 1 1 Unplug the appliance from the electrical mains To replace the fan remove the back unscrew the si...

Page 15: ...safety standards WARNING Attention The manufacturer declines all responsibility concern ing mistakes included in these instructions due to translating or printing errors the manufacturer also reserves the right to change the product as he see fits though without changing its essential features The manufacturer declines all responsibility for any non compliance with the provisions contained in this...

Page 16: ... must be done between the max and min supply position of easily selectable interme diate levels To turn the burner off during normal operation turn the knob as far as 0 6 7 Turning the appliance off in case of breakdown 6 7 1 What to do in case of failure In case of breakdown or malfunctioning or failure close the gas cock and the oven Close the connecting cock of the unit and switch off any elect...

Page 17: ... acid vapours coming from cleaning the tiles favour stainless steel corrosion Particularly for pots and multiple appliances it is not recom mended to load the cooking chamber only with food having a high salt content It is preferable to cook different food together i e fatty dishes or vegetables containing acids Avoid damaging the stainless steel surface in particular with different metals Residue...

Page 18: ... P4 4 F1 B2 P3 5 P4 6 P6 P5 P2 7 2 1 3 4 1 3 5 2 4 6 1 3 5 2 4 6 R2 R1 H1 H2 F2 230V 3 14 75 A 1 3 5 2 4 6 R1 R2 230V 25 7 A 1 3 5 2 4 6 R1 R2 L1 N 1 mA 2 3 4 1 mA 2 3 4 L1 L2 L3 ADN 609 ADN 611 mA B1 B2 F1 F2 R1 2 H1 H2 Terminal board Switch Commutator Thermostat Security thermostat Heating element 980 W Green indicator light Yellow indicator light Total power 5 9 kW ...

Page 19: ...9 20 04 2008 7 APPENDIX ELECTRICAL DIAGRAMS mA N L1 PE B1 1 2 3 H1 H2 R1 F1 MV mA B1 R1 F1 H1 H2 MV Terminal board Commutator Heating element 2500 W Thermostat Green indicator light Yellow indicator light Motorized fan Total power 2 5 kW ...

Page 20: ... PRINTING ERRORS DUE TO ITS POLICY OF CONTINUAL PRODUCT IMPROVEMENT THE MANUFACTURER RESERVES THE RIGHT TO MAKE ANY CHANGES DEEMED NECESSARY THE MANUFACTURER CANNOT BE HELD RESPONSIBLE IF THE INSTRUCTIONS CONTAINED IN THIS MANUAL ARE NOT OBSERVED WHIRLPOOL EUROPE srl V le Guido Borghi 27 I 21025 Comerio VA ...

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