Whip Mix ProCal User Manual Download Page 5

ProCal

 Operating Instructions 

Procedure for Pro 200 Series Only

Navigating to the Pro Cal Menu

 

From the Pro 200 

Main Menu

 Select 

Special 

Functions.

 

Main Menu

>Special Functions

 

Scroll Through the 

Special Functions

 Menu Items 

until you reach “Calibrate Oven” and select it.

 

>Calibrate Oven

 

When prompted for a password , enter “291” 

 

Password = 291

 

which will Bring up the 

Pro Cal

 Menu as below.

 

Pro Cal Furnace

>Quick QC Check

  Pro Cal - Cool Muffle

  Pro Cal - Soaked Muffle 

 

Select “Quick QC Check” by pressing the 

Selector 

Knob

 OR pressing the Next button.

Entering a Temperature to Check

The Pro 200 is now ready to raise the temperature to any 
setting you desire and hold the temperature constant for up 
to 40 minutes. Select the specific temperature by rotating 
the 

Selector Knob

 clockwise for increased temperature 

or counterclockwise for decreased temperature. Once 
rotated to the desired temperature press the 

Selector 

Knob

 inward to got to the newly selected temperature.

 

Pro Cal Furnace

Change Idle Temp

>Roll Knob        250 C

Press Knob = GoTemp

NOTE: YOU CAN SELECT A NEW STABLE IDLE 
TEMPERATURE AT ANY TIME BY PRESSING THE LAST 
BUTTON ON THE PRO 200 ROLLING THE SELECTOR KNOB 
TO A NEW TEMPERATURE VALUE AND THEN PRESSING THE 
SELECTOR KNOB AGAIN. THE PRO 200 WILL TRANSITION TO 
THE NEW VALUE. YOU CAN REPEAT THIS AS MANY TIMES 
AS YOU WISH. IF YOU ARE DONE WITH THE PRO CAL QUICK 
CHECK ACTIVITY YOU CAN PRESS THE MAIN MENU BUTTON 
TO EXIT THE PRO CAL MODE AT ANY TIME AND THE PRO 200 
WILL AUTOMATICALLY REVERT BACK TO THE PRIMARY IDLE 
TEMPERATURE YOU DESIGNATED WHEN YOU ORIGINALLY 
SETUP YOUR FURNACE FOR THE FIRST TIME.

The Pro Cal “Idle” temperature is NOT the same as the Idle 
Temperature you selected from the Special Functions 

Menu. The Pro Cal is a separate operating mode.

Allow Stabilization Time

It is suggested that a period of at least 15 – 20 minutes is 
allowed for stabilization time before manually recording 
the value on the Instrument box LCD display to insure a 
stable reading.

What to do with the Results

It is suggested that you survey three temperatures 
(minimum) to look for overall trends, and to help you 
decide which type of correction method best fits your 
available time and addresses the current situation the best.

The three primary temperatures suggested are:

Celsius Value

Fahrenheit Value

850°C

1562

1000°C

1832

1150°C

2102

These are the temperatures used by the Full Calibration 
method.

For example, if you surveyed the three temperatures 
above and when the furnace display said 850°C the LCD 
display on the Instrument box read 851°C.

AND at 1000°C on the furnace display the Instrument box 
read 1002°C.

AND at 1150°C on the furnace display the Instrument box 
read 1151°C.

All three being slightly higher on the Instrument box 
indicates that the furnace is slightly OVERFIRING across 
the board. Since the Over-firing values are not more than 
3 degrees C above the nominal target temperatures, a 
Full Calibration run IS NOT INDICATED. The fastest and 
easiest way to proceed from here is to enter a 1 or 2 degree 
OVERFIRE into the 

Special Functions

 High Fusing Adjust 

section of the Pro 200 software.

The procedure for doing so follows in the next section of 
this manual. 

One thing to remember about using the 

Special Functions 

Menu selected Fusing Adjustment entry is it affects all 
User Program Firings equally, every single one of them. 

Conversely, if you had found, in the QC Survey above:

Furnace Display

Instrument Box Display

850°C

850°C

1000°C

1001°C

1150°C

1150°C

Only a single temperature range

 is over-firing. 

You would 

NOT want to use the Special Functions High Fusing 
Adjust entry method

 to register the Over-firing at the 

Quick Check Survey  

(Assumes the Physical Setup Step is Complete)

4

Summary of Contents for ProCal

Page 1: ...ProCal User Manual Whip Mix Corporation 361 Farmington Ave P O Box 17183 Louisville KY 40217 0183 USA 502 637 1451 800 626 5651 Fax 502 634 4512 www whipmix com ...

Page 2: ...on the platinum palladium thermocouple and in some cases chemically react with the noble metals thereby affecting the temperature sensed Oxide layers can build up on the thermocouple through many cycles of vacuum then exposure to air and chemically react with the noble metals in the thermocouple Prolonged high heat exposure can eventually crystallize the noble metals making them brittle and inhibi...

Page 3: ...epends upon these two components always being used together If more than one Kit is on site never use the Special Firing Tray from one Kit with the Instrument box of another Kit or inaccurate calibrations will result Since High Temperatures are present in the Furnace for extended periods of time it is NOT RECOMMENDED that Full Calibrations be attempted unless someone is present in the vicinity of ...

Page 4: ...wire umbilical coming out of the edge of the Special Firing Tray is facing the front of the furnace Setup for Either Quick Check or Full Calibration Pro 200 only Use the Furnace Up Arrow button to raise the table until it is fully closed and the wire umbilical is protruding out of the front center of the muffle NOTE IT IS IMPOSSIBLE TO PULL VACUUM WITH THE SPECIAL FIRING TRAY IN PLACE BECAUSE OF T...

Page 5: ...ting mode Allow Stabilization Time It is suggested that a period of at least 15 20 minutes is allowed for stabilization time before manually recording the value on the Instrument box LCD display to insure a stable reading What to do with the Results It is suggested that you survey three temperatures minimum to look for overall trends and to help you decide which type of correction method best fits...

Page 6: ...Instrument Box is always the reference point not the furnace So the furnace is running two degrees HIGHER than the Instrument Box in other words the furnace is OVERFIRING by two degrees You would answer Yes to the High Overfire question in screen 3 above Yes is the default already displayed by pressing the Selector Knob OR pressing the Next button and then in screen 4 above you would roll the Sele...

Page 7: ...Select Language Cal Low Fusing Cal High Fusing 11 High OverFire Yes 12 High Temp Adjustment 0C 0C 50C 13 Main Menu Run Program Change Program Special Functions You will be returned to Main Menu How to Enter An Overfire Correction Using The Program Level Fusing Adjust Pro 200 only Roll Selector Knob to item push Knob to select Press Knob to Skip Roll Knob to item push Knob to select Press Knob to S...

Page 8: ... Preheat version of the Full Calibration Run be used for best accuracy The difference in Run Time is 27 but even the shorter version requires 2 15 hours versus the cool muffle version Run Time of 4 25 hours How to Launch the Calibration Run See the Physical Setup Section Described Previously to configure the Kit for a Run then From the Pro 200 Main Menu Select Special Functions Main Menu Special F...

Page 9: ... results for 850 C 1000 C and 1150 C are on the confirmation screen shown above Anytime Thereafter you can retrieve the information by doing the following Main Menu Special Functions Calibrate Furnace Password 292 Profile Results 850 C 849 C 1000 C 999 C 1150 C 1151 C Pro Cal Furnace Quick QC Check Pro Cal Cool Muffle Pro Cal Soaked Muffle Pro Cal Furnace Connect Instrument Box Pro Cal Furnace Ini...

Page 10: ...ce temperature to go very high Remove the Pro Cal Kit and verify the furnace Actual Temperature is tracking the furnace Target Temperature If the furnace itself is not the issue contact Whip Mix Customer Service 102 The difference between the furnace temperature reading and the Pro Cal temperature reading is too great Make sure the Pro Cal tray is inside the furnace and check the cable connections...

Page 11: ...30 minutes to an hour you can use the Quick Check Selection on the Pro Cal Menu and enter 850 1000 C as a target temperature then re start the Pro Cal cycle afterwords Third use the Quick Check mode and set an 850 C Target Temperature and wait for the furnace Actual Temperature to rise to 850 C Observe the Actual Temperature for a couple of minutes and if the Actual Temperature on the furnace disp...

Page 12: ...under test via Data Cable Fuse None draws power from furnace under test Data Cable 9 pin DSub Male 9 Pin DSub Female shielded Standard RS232 Computer Cable Maximum Temperature 125 Degrees F System Accuracy 0 125 of measured temperature Calibration Results Accuracy 3 degrees Celsius from 700 C to 1200 C Pollution Category 1 For Indoor Use Only Environmental Ratings Altitude Up to 2 000 meters Ambie...

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