Page 3
Fig. 3
Fig. 3
#6 X 1/2" P. P.H. THREAD
FORMIMG SCREW
REFLECTOR
HOUSING
POLYCARBONATE
OPTIC LENS
#6-32 1/2" PPH
SELF TAP
MACHINE SCREW
Fig. 2
FOR INTERNAL HARNESS
DESCRIPTION, SEE FIGURE 5.
ENDCAP (ALUMINUM)
HARNESS
COVER
HOUSING BASE
(ALUMINUM)
REFLECTOR MODULES
SLIDE SIDE-WAYS IN
GROOVES LOCATED
INSIDE HOUSING.
REFLECTOR MODULES
SLIDE SIDE-WAYS IN
GROOVES LOCATED
INSIDE HOUSING.
REFLECTOR MODULES
SLIDE SIDE-WAYS IN
GROOVES LOCATED
INSIDE HOUSING.
until the bulb is free. Use either of the methods in figure 3
for best results, depending upon application. Use a pliers to
hold the tool and aid bulb removal.
3. Insert the alignment tab of the new bulb into the bulb holder
and press firmly into socket to lock the new bulb into place.
4. Wipe any finger prints from the glass bulb with a soft cloth
or tissue. Replace lens and lens retaining screws.
Caution: As not to crack the optic lens near the mounting
holes, use hand held screw driver and tighten
both retaining screws evenly.
Servicing the Light Array:
Disconnect the lightbar from the power source.
Remove
the end cap, and the reflector modules can be slid from the
housing base by disconnecting them from the internal wire
harness located in the back of the housing base, and replaced
if needed (Fig. 2).
IMPORTANT NOTE:
REPLACE LAMPS ONE AT A TIME
ONLY! If more than one light is removed from the unit without
being replaced, the cable harness will shift and the socket
connectors will be inaccessible.
1. Remove the two lens screws and remove the lens.
Caution: To avoid personal injury, do not attempt to
replace the lamp with your fingers! Use the lamp
replacement tool supplied with spare lamp kits.
Caution: Replacing any bulb requires the use of safety
glasses to prevent injury! Do not handle the bulb
with bare hands. Use gloves
2. Be sure the power is turned off. Locate the removal tool
included with your new bulb. Use the small end of the tool
to lift the base of the bulb assembly away from the socket
