Whalen 6415433 Manual Download Page 3

 

IMPORTANT 

 

Before you begin:

 Open,  identify  and  count  all  parts  prior  to  assembly.  Lay  out  parts  on  a  flat  and 

non-abrasive surface. You will need the parts identified on page 4 and 5 of this instruction manual. 
 

NOTE:

  IT  IS  VERY  IMPORTANT  TO  USE  GLUE  WITH  THE  DOWELS.  EXCESS  GLUE  CAN  BE 

WIPED OFF WITH A DAMP CLOTH. 
 
Insert dowel at least half way by tapping lightly with a rubber mallet (not included), IF NECESSARY. 

 
 
 
 
 
 
 
 
 
 
 
 

 

 

CAM LOCK SYSTEM OPERATION 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 

HOW THE KNOCK DOWN (KD) ASSEMBLY SYSTEM WORKS 

 

1.

 

Screw the Cam Bolt into the pre-drilled small holes on the panel. Connect both panels together; making sure 
the Cam Bolt goes into the pre-drilled hole at the end of the panel with the Cam Lock. 

 

2.

 

Insert the Cam Lock into the pre-drilled large hole in the panel. Make sure the arrow on the Cam Lock is 
pointed towards the Cam Bolt. 

 

3.

 

Once  the  Cam  Bolt  is  connected  inside  the  Cam  Lock,  take  a  Phillips  screwdriver  (not  included)  and 
tighten the Cam Lock clockwise. 

 

4.

 

Plug the Cam Lock Cover into the cross slot of the Cam Locks to conceal the cam. 

 

You are now ready to assemble the KD unit. 

X

X

FINAL

1

2

4

3

Summary of Contents for 6415433

Page 1: ...questions regarding assembly or if parts are missing DO NOT return this item to the store where it was purchased Please call our toll free customer service number and have your instructions and parts...

Page 2: ...cturing CATALOG Sheldon 48 Fireplace Console MODEL WSF48SH26C WSF48SH26M WSF48SH26AO MADE IN CHINA MAXIMUM RECOMMENDE D WE IGHT LOADS PLACE TV BEHIND THE STOPPER FITS UP TO MOST 152 4 cm 60 in FLAT PA...

Page 3: ...E KNOCK DOWN KD ASSEMBLY SYSTEM WORKS 1 Screw the Cam Bolt into the pre drilled small holes on the panel Connect both panels together making sure the Cam Bolt goes into the pre drilled hole at the end...

Page 4: ...er Side Panel Qty 1 F Left Lower Partition Panel Qty 1 G Right Lower Partition Panel Qty 1 H Upper Partition Panel Qty 1 I Middle Crossbar Assembly Qty 1 J Middle Left Stile Qty 1 K Middle Right Stile...

Page 5: ...Qty 46 2 extra Qty 16 1 extra 5 Corner Connector 6 8 x 1 Screw 7 3 x 5 8 Black Screw 8 3 x 5 8 Washer Head Screw Qty 4 Qty 2 Qty 12 1 extra Qty 29 1 extra 9 4 x 5 8 Zinc Screw 10 2 Self tapping Screw...

Page 6: ...ps screwdriver as shown in the illustration 3 Insert two Wood Dowels 3 into the inner holes of Middle Crossbar Assembly I Tap it in with a rubber mallet if necessary Make sure that you use a small amo...

Page 7: ...attach the Base Rear Stretcher O to the Bottom Panel C with two Wood Dowels 3 and three Cam Locks 1 as shown 6 Align and attach the Base Front Molding L to the Bottom Panel C with two wood dowels 3 an...

Page 8: ...s 3 and three Cam Locks 1 8 Repeat the same procedure to combine the Middle Right Stile K and the Right Lower Partition Panel G together 9 Glue four Wood Dowels 3 into the inner holes of the Lower Par...

Page 9: ...Panels D and E using a Phillips screwdriver 11 Glue three Wood Dowels 3 into the inner holes on Left Bottom Molding M and fasten it to the Left Lower Side Panel D with six 1 1 2 Wood Screws 4 12 Repe...

Page 10: ...wels 3 on the assembled base Firmly press them together and fasten it in place by engaging three Cam Locks 1 15 Repeat last step to attach Right Lower Side Panel E at the other end 16 With the pilot h...

Page 11: ...ward Attach the Fixed Shelf B in place by engaging eight Cam Locks 1 19 Stand the assembled unit upright 20 Fasten the Middle Crossbar Assembly I to the Middle Left and Right Stiles J and K by attachi...

Page 12: ...Securely screw two Cam Bolts 2 into the designated small holes on one Upper Side Panel Molding W using a Phillips screwdriver 24 Fasten the Upper Side Panel Molding W to one Upper Side Panel P using o...

Page 13: ...oles on the Fixed Shelf B Attach the assembled Upper Side Panels P and Partition Panel H to the Fixed Shelf B by engaging six Cam Locks 1 27 Securely screw six Cam Bolts 2 into the designated small ho...

Page 14: ...sten it in place with 6 Cam Locks 1 29 Pick up the Upper Back Panel T and align the pre drilled holes against the upper long edge with the pilot holes on the back stretcher of Top Panel A Attach the B...

Page 15: ...hipped with Wood Door Panel You can keep the doors as they are or interchange with the Door Glass Insert R depending on your configuration 32 To change the configuration loosen the screws on the insid...

Page 16: ...edure with the other Door Panel Q 36 Pick up one Door Panel Q and fasten the Hinge Bases 18 onto the Left Lower Side Panel D with four 5 8 Zinc Screws 9 in each DO NOT fully tighten the screws 37 Repe...

Page 17: ...k the Rubber Bumpers 16 on the outer corners of the Doors Q where they meet with the partition panels F and G 41 Lift the fireplace insert carefully into the back of the assembled mantel and center it...

Page 18: ...your flat panel television directly on the console 43 Remove the paper backing from the acrylic stopper 17 then properly align the acrylic stopper into the cut out on the acrylic stopper template on t...

Page 19: ...traints to the unit and the wall NOTE Young children can be seriously injured by tipping furniture You must install the Tipping Restraint Hardware with the unit to prevent the unit from tipping causin...

Page 20: ...to repair your furniture Check bolts screws periodically and tighten them if necessary Further Advice about Wood Furniture Care It is best to keep your furniture in a climate controlled environment Ex...

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