Westweld ZX7-400HD Manual Instruction Download Page 4

                   

                   

                   

   

                       

 

 

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  Spatter

: Welding or cutting spatter can cause fire or explosion.

 

 

Remove fire hazards from the welding area.If this is not possible, cover them to prevent the 

welding sparks from starting a fire. Remember that welding sparks and hot materials from 

welding can easily go through small cracks and openings to adjacent areas. Avoid welding near hydraulic lines. 

Have a fire extinguisher readily available.

 

 

Where compressed gases are to be used in the field, special precautions should be used to prevent explosion.

 

 

When not welding, make certain that no electriferous part is touching the work piece or the work stage. 

Accidental contact can create a fire hazard.

 

 

Do not weld containers or lines, which are not proved to be innocuity.

 

 

Do not heat, cut or weld tanks, drums or containers until the proper steps have been taken to insure that such 

procedures will not cause flammable or toxic vapors from substances inside. They can cause an explosion even though they 

have been“cleaned”.

 

 

Spatter might cause burn. Wear leather gloves, heavy shirt, cuffless trousers, high shoes and a cap over your hair 

to prevent from burning by spatter. Wear the ear shield when performing sideways or face up welding. Always 

wear safety glasses with side shields when being in a welding area.

 

 

The welding cables should be as close to the welding area as possible, and the short, the better. Avoid welding 

cables going through the building framework, lifting chains, AC or DC cables of other welding machines and 

appliances. The welding current is strong enough to damage them while having short circuit with them.

 

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Cylinder may explode if damaged. 

 

Make sure that the gas in the storage cylinder is qualified for welding, and the decompression 

flowmeter, the adapter and the pipe are all in good condition. 

 

Always keep cylinders in an upright position securely chained to an undercarriage or fixed support. 

 

Be sure to put the cylinder in the working space with no crash or shake, and far from welding area. 

 

Never allow the electrode, electrode holder or any other electrically“hot”parts to touch a cylinder. 

 

Keep your head and face away from the cylinder valve outlet when opening the cylinder valve. 

 

Valve protection caps should always be in place and hand tight except when the cylinder is in use or connected for 

use. 

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Power

: (For electrically powered welding and cutting equipment) Turn off input power before 

installation, maintenance and repair to avoid accidents. 

 

Huanyuan welding equipment is Ι class safeguard equipment; please install the equipment in 

accordance with the manufacturer’s recommendations by specific persons. 

 

Ground the equipment perfectly in accordance with the manufacturer’s recommendations. 

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Power

:(For engine driven welding and cutting equipment) 

 

Work in ventilated place or outdoors. 

 

Do not add fuel near to fire or during engine starting or welding. When not working, add fuel 

after engine is cooling down; otherwise, the evaporation of hot fuel would result in dangers. Do 

not splash fuel out of the fuel tank, and do not start the engine until complete evaporation of the 

outside fuel. 

 

Make sure that all the safeguard equipments, machine cover and devices are all in a good 

condition. Be sure that arms, clothes and all the tools do not touch all the moving and rotating 

components including V belt, gear and fan etc. 

 

Sometimes some parts of the equipment have to be dismantled during maintenance, but you still have to keep the 

strongest safety awareness .   

 

Do not put your hand close to fans and do not move the brake handle while operating. 

 

Please remove the connection between the engine and the welding equipment to avoid sudden starting during 

Summary of Contents for ZX7-400HD

Page 1: ...ZX7 400 500 630HD ARC WELDING MACHINE MANUAL INSTRUCTION PLEASE READ CAREFELLY BEFORE OPERATING ...

Page 2: ... rank of this series of cutter is IP21S so working in rain is not suitable 4 The cutter has external static characteristic with rated duty cycle 100 which means the machine can work continuously at the rated cutting current The machine has the function of thermal protection When the internal temperature exceeds a set temperature thermal protection moves on and the abnormity indicator lamp on the p...

Page 3: ...ooling Never simultaneously touch electrically hot parts of electrode holders connected to two welders because voltage between the two can be the total of the open circuit voltage of both welders When working above floor level please do wear safety belt to avoid falling or losing balance on electric shock Arc rays can burn Use a shield with the proper filter and cover plates to protect your eyes f...

Page 4: ...eter the adapter and the pipe are all in good condition Always keep cylinders in an upright position securely chained to an undercarriage or fixed support Be sure to put the cylinder in the working space with no crash or shake and far from welding area Never allow the electrode electrode holder or any other electrically hot parts to touch a cylinder Keep your head and face away from the cylinder v...

Page 5: ...ide too d The Welding cable and the ground cable are as short as possible e D e Do not work near to the welding power source Lifting equipment carton or wooden boxes package the welding machines supplied by Huayuan There is no lifting equipment in its wrapper Users can move it to the prospective area by a fork lift truck then open the box If there are rings the machine can be transited by rings Wh...

Page 6: ...___________ 2 5 2 Welding machine output CC CV feature diagram ____________________________________________ 3 5 3 Principal diagram ______________________________________________________________________ 3 6 Delivery and storage _______________________________________________________________________ 3 7 Installation and adjustment__________________________________________________________________ 4 ...

Page 7: ... fluctuation compensation function keep stable output current It can be controlled by a wireless network management system High efficiency Low non load loss Small volume light weight easy to move Model specification 1 2 1 This welding machine designed and produced according to the GB15579 1 2004 JB T7824 1995 1 2 2 Model develop instruction Z X 7 H D Machine code For heavy suty cycle welding Rated...

Page 8: ... 60 Current adjust range A 10 400 10 500 10 630 Insulation grade F Dimension L W H mm 570 290 530 630 290 540 630 290 540 Weight Kg 38 42 43 Rated duty cycle 60 means take 10min as the working cycle the welding machine work 6min under the rated current status rest for 4min When the welding machine work more than 6min the temperature in the machine will higher than the setting value the overload in...

Page 9: ... current sensor put into the special PWM circuit after compared with the current adjust signal then output the driving pulse to control the IGBT so that the output current will keep stable to get descending external characteristic Force current function the control circuit will increase the current when the welding voltage less than 15V so that the electrode will not stick with the work piece to e...

Page 10: ... installation strictly follow the installation requirements The 3 phase input cable should steadily connected any one of the three disconnect or poor connect will cause abnormal work Slowly and softly adjust the rotary knob do not continue to turn when it reaches the endpoint If there is significantly worse of the performance during the welding process the machine should be stopped to check The po...

Page 11: ...storage current of channel c Voltage LED without press channel selection it display the present voltage of channel When Press chan d Channel selection when press it able to watch the storage parameters include welding current arc force hot start e Storage press it and storage the present parameter of any channels total 10channels the specific operation as Current adjust Indicator Current Disp Volt...

Page 12: ... on the power source only adjust welding parameter by remote control box p Channel No the indicator on means voltage LED display the present channel no q Voltage V the indicator on means voltage LED display the present voltage r Current A on mean the LED of current display the actual current s Preset indicator on mean the LED of current display the preset current Note 1 The machine have intelligen...

Page 13: ...at protection 2 Over load use cause over heat protection 1 Replace cooling fan 2 Stop welding let the machine operate for 10min without load Machine not work but the lack voltage indicator on The input lack phase or lack voltage Check three phase input Attention Only qualified technicians should perform troubleshooting work on the machine If for any reason you do not understand the test procedures...

Page 14: ...1C XS1F J2 A J1 H XS1A XS1D XS1E J1 G XS1B XS1C XS1F AP2 PZ12 XS3E XS4B XS10 C XS3F XS4A XS10 B 58 59 56 57 60 61 70 68 44 45 46 47 52 52 58 59 56 57 60 61 70 68 XZ1A XZ1A XZ1B XZ1B 40 41 XS9C 65 XS9B XS9A 67 66 无 线 网 络 管 理 系统 XS9D 64 XS9E 62 设计 共 1 张 第 1 张 时间 修改 时间 审核 时间 批准 图号 HYZX7500HD 08 000 图纸名称 主原理图 时间 T M1 XS1C XS1D XS3E G1 XS3A G2 XS4G G3 XS4A G4 XS3F E1 XS3B E2 XS4H E3 XS4B E4 XS1A XS1B T...

Page 15: ...served to Westweld Huayuan Company If there is any changes in the user s manual forgive not to inform separately Westweld Ltd 4 23 4 No 51 Xuefu Avenue Nanan Chongqing China E mail info westweld com sales westweld com www westweld com ...

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