Westward 1JYT9A Operating Instructions Manual Download Page 8

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Westward Operating Instructions and Parts Manual

Westward

®

Battery Chargers

Operation (Continued)

Volts Low, Amps High

Probable Shorted Battery – Replace

Volts Low, Amps Low

Poor Connection or Frozen Battery

Volts High, Amps Low

Battery Cold or Sulfated – Reduce
charge rate and charge longer.
After charging is complete, the
voltmeter should read the full charge
voltage of the battery. This is normally
higher than the rated battery voltage.

TEST SWITCH (1JYU1A AND 1JYU2A
ONLY)

By depressing the Test Switch, the
voltmeter changes into a more precise
mode. This precision is necessary to read
battery charge levels.

BATTERY PERCENT OF CHARGE TEST
(12 VOLT ONLY) 1JYU1A AND 1JYU2A
ONLY

1. With the charger OFF and clamps

properly connected to the battery,
depress the Test Switch and read the
Battery Percent of Charge on the top
left scale of the Test Meter.

2. If the battery has been recently

charged or is in a vehicle that has
been run recently, there is probably a
“surface charge” on the battery. This
will give a falsely high reading on the
Percent of Charge Test. Remove the
“surface charge” by turning on the
vehicle headlights for 3 or more
minutes. Allow the battery to sit for 1
minute. Then re-test the Battery
Percent of Charge.

ALTERNATOR TEST (12 VOLT ONLY)
1JYU1A AND 1JYU2A ONLY

1. With charger OFF and clamps

properly hooked to the battery, start
the engine and while running it at
fast idle, depress the Test Switch.

2. Read the alternator condition on the

Alternator Test scale at the upper
right section of the Test Meter. The
battery should be in a good state of
charge before attempting this test.

3. The three zones of the meter indicate

the following:

OK

–Charging system is

performing properly

LOW

–Loose fan belt, or voltage

regulator and/or alternator
faulty

HIGH

–Faulty voltage regulator or

wiring harness

NOTE:

This type of repair work is rather

specialized. It may require additional
tests on additional instruments for
complete diagnosis.

IMPORTANT:

The charger must be

turned OFF to perform the tests. If
attempting to test with the charger
turned ON, the results will be 
meaningless.

TIMER CONTROL

The timer on the front of your charger
allows you to set a time to charge. Turn
the knob clockwise to the time desired. 
When setting the timer for times less
than 20 minutes, turn the knob past the
20 minute setting and then turn back to
the time desired. After the set time has
elapsed, the timer shuts off the charger.
Refer to the Charging Time Instructions
on page 5 in this manual to determine
the proper time to set.

Turning the timer knob
counterclockwise to the Hold position
turns the charger on, but the timer will
not return to the OFF position. Use this
position only when you do not want the
charger to turn off automatically.

Maintenance

Do not leave the
battery unattended

for long periods of time when the timer
is in the hold mode, as damage to the
battery may occur.

Disconnect all

power before

attempting to service or remove any
components!

This battery charger will require little
maintenance if properly used. For more
efficient operation, it is advisable to
blow the dust off the louvers, rectifier,
and transformer at least once or twice a
year, depending on amount of use. The
cover is held in place by screws, and is 
easily removed for maintenance.

1JYT9A, 1JYU1A, 1JYU2A and 1JYU3A

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Summary of Contents for 1JYT9A

Page 1: ...k of fire electric shock or injury to persons 4 To reduce risk of damage to electric plug and cord pull by plug rather than cord when disconnecting charger 5 An extension cord should not be used unless absolutely necessary Form 5S4079 Printed in Taiwan 05 10 JL06 Figure 1 Operating Instructions and Parts Manual 1JYT9A 1JYU1A 1JYU2A and 1JYU3A E N G L I S H Primary AC input rated 12 V output Power ...

Page 2: ...ave plenty of fresh water and soap nearby in case battery acid contacts skin clothing or eyes 3 Wear complete eye protection and clothing protection Avoid touching eyes while working near battery 4 If battery acid contacts skin or clothing wash immediately with soap and water If acid enters eye immediately flush eye with running cold water for at least 10 minutes and get medical attention immediat...

Page 3: ...hes with an OFF position to OFF and removing AC cord from electric outlet Never allow clips to touch each other BATTERY CHARGER CONNECTION PRECAUTIONS 1 When hooking up charger attach one clip to battery and the other to a point away from battery see Charging a Battery Installed in Vehicle and Charging a Battery Outside the Vehicle Do not hook up charger until reading the entire manual To reduce e...

Page 4: ...o lighter than the wire gauge of the charger s output cables battery cables and booster cables work well See Figure 4 3 Connect POSITIVE red charger clip to POSITIVE POS P post of battery 4 Position yourself and the free end of the cable installed in Step 2 as FAR away from the battery as possible FACING AWAY FROM THE BATTERY connect the NEGATIVE black charger clip to the free end of the cable 5 W...

Page 5: ...ge rate settings 12V Low 2 Amps 12V Medium 40 Amps 6 or 12V High 60 Amps Percent of charge needed 25 or 25 6 Plug charger supply cord into 120V 60 Hz outlet set charging rate selector for ammeter reading closest to chart column used timer will shut charger OFF when charging cycle is complete CHARGER CONTROLS MODELS 1JYT9A 1JYU1A Refer To Figure 7 The switch on the front of your charger is used to ...

Page 6: ...er as the battery requires until the battery is fully charged The charger will shut off when the battery is at full charge If left connected the charger will continue to monitor the battery and will automatically begin charging again if the battery drops below full charge To charge a battery in automatic mode return the timer to automatic no time set into the timer THE RATE SELECTOR will no longer...

Page 7: ... after 5 10 minutes the needle has not moved unplug the charger and discontinue charging NOTE If the needle drops to zero the internal circuit breaker has tripped and will reset automatically after 3 4 minutes Use a voltmeter and read the voltage of the battery If the voltage is under 11 5 volts the battery is probably defective and should be serviced or replaced If the voltage reads over 11 5 vol...

Page 8: ...tate of charge before attempting this test 3 The three zones of the meter indicate the following OK Charging system is performing properly LOW Loose fan belt or voltage regulator and or alternator faulty HIGH Faulty voltage regulator or wiring harness NOTE This type of repair work is rather specialized It may require additional tests on additional instruments for complete diagnosis IMPORTANT The c...

Page 9: ...N G L I S H Wiring Diagrams Figure 11 Model 1JYT9A Yellow Black Orange Red Blue Ammeter Black Timer Rate Selector Black Fan Rectifier Circuit Breaker Positive Negative Cable Assembly Black Cable Assembly Red Power Cord White Green Black Center Tap Thermal Breaker Transformer Black Black Switch ...

Page 10: ...agrams Continued Figure 12 Model 1JYU1A Yellow Black Orange Red Blue Ammeter Timer Black Test Switch Voltmeter w circuit board Black White Blue Rate Selector Black Fan Rectifier Circuit Breaker Positive Negative Cable Assembly Black Cable Assembly Red Power Cord White Green Black Center Tap Thermal Breaker Transformer Black Black Switch ...

Page 11: ...A Yellow Black Black Red P C B Blue Blue Ammeter Timer Red Brown Violet White Green Test Switch Voltmeter White White Selector Switch Black White Orange Fan Secondary Secondary Lead Lead Rectifier Circuit Breaker Positive Negative Cable Assembly Black Cable Assembly Red Power Cord White Black Green Ground Center Tap Thermal Breaker Transformer Black Black ...

Page 12: ...S H Yellow Black Red Blue Ammeter Timer Black Black Black Voltmeter w circuit board White Rate Selector Fan Rectifier Circuit Breaker Positive Negative Cable Assembly Black Cable Assembly Red Power Cord White Green Black Center Tap Thermal Breaker Transformer Black Switch Wiring Diagrams Continued Figure 14 Model 1JYU3A ...

Page 13: ...tive selector switch Defective timer switch Defective timer switch 1 Plug power cord into outlet 2 Inspect prongs of plug and straighten if necessary Replace outlet receptacle if defective 3 Check supply fuses or circuit breaker If necessary replace or reset 4 Check electrical continuity of cord and plug Replace if defective 5 Inspect all internal electrical connections Reconnect or tighten any th...

Page 14: ...nd Parts Manual Please provide following information Address parts correspondence to Grainger Parts Operations P O Box 3074 1657 Shermer Road Northbrock IL 60065 3074 U S A Model number Serial number if any Part description and number as shown in parts list 1JYT9A 1JYU1A 1JYU2A and 1JYU3A 12 13 10 11 14 19 18 17 15 16 21 20 23 22 1 7 6 5 4 3 2 9 8 E N G L I S H ...

Page 15: ... o n K l o r t n o C 6 1 1 G 6 6 6 2 610 4 2 T T Control Knob Rate Selector 6 1 17 Rotary Switch for 1JYT9A 1JYU1A 1JYU3A TT246408666G 1 1 G 6 6 6 4 0 8 5 6 8 T T y l n O 2A U Y J 1 r o f y l b m e s s A B C P 7 1 1 G 6 6 6 2 7 3 6 4 2 T T y l n O 2A U Y J 1 r o f r e m i T 8 1 1 G 6 6 6 3 7 2 6 4 2 T T 3A U Y J 1 1A U Y J 9A T Y J 1 r o f r e m i T 8 1 1 G 6 6 6 7 3 2 6 4 2 T T 2A U Y J 1 1A U Y ...

Page 16: ... those in neighboring areas While Westward attempts to assure that its products comply with such codes it cannot guarantee compliance and cannot be responsible for how the product is installed or used Before purchase and use of a product review the product applications and all applicable national and local codes and regulations and be sure that the product installation and use will comply with the...

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