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Westinghouse 

I.L.  41-776.5 

INSTALLATION 

• 

OPERATION 

• 

MAINTENANCE 

INSTRUCTli®NS 

TYPE SBF-1  CIRCUIT BREAKER 

FAILURE  RELAY 

CAUTION: 

It  is  recommended  that  the  user  of 

this  equipment become acquainted  with  the infor­
mation  in  these  instructions  before energizing the 
relay.  Failure to do so may result in damage to the 

equipment.  Before  putting  the  relay into  service, 

operate  the  relay  to  check  the  electrical  connec­
tions. 

Printed  circuit  modules  should not be removed or 

inserted  while  the  relay  is  energized.  Failure  to 
observe this precaution may result in an undesired 
tripping  output  or  cause  component  damage. 

APPLICAT I O N  

The  SBF -1  is  a  solid  state  breaker  failure 

detection  relay  with  contact  output.  It  is  used  in 
conjunction  with  the  primary  and  backup  relays. 

Other  logic  inputs  (such  as  the  52a  contact)  may 
be  used  where  the  fault  current  is  insufficient  to 
operate  the current  detector. 

The  relay  is  applicable  with  any  of  the 

bus/breaker  schemes  in general  use. 

Provision  is  included  in  the  relay  for  "retrip­

ping"  the  breaker  without  time  delay.  This  may 

avoid clearing a bus during incorrect maintenance 
procedure or  due to the failure of a trip  contact to 
close. 

C O N STRUCTION 

The  SBF-1  Relay  consists  of  a  phase  and 

ground current detector,  a  breaker failure timer, a 
control  timer,  a  seal-in 

(X) 

relay  and  an  output 

relay  (AR)  along  with  2  indicating  contactor 
switches  (ICS). 

Overcurrent  Detector 

The  detector  consists  o f   3  or  4  input 

transformers and a plug in m odule. The primary of 
the transformer is tapped and brought out to a tap 

block  located  on  the  front  of  the  relay.  Each 
transformer  has  three  taps  which cover the range 

of  pickup. 

The  secondary  of the  transformers  are  con­

nected to the input of the plug-in detector m odule 

where the phase and ground signals are connected 
to  separate  pickup  level  adjustments  located  on the 
front of the module. A comparator circuit consists 

of a  plug-in  operational  amplifer  whose  output is 

connected to logic circuitry which controls the A R  

output  relay. 

Also  located  on  the  module  is  a  reed  relay 

( RR)  which  is  controlled  by  the  breaker  failure 
(BF)  timer  on  the  timer  module.  The  normally 
open contacts of the reed relay are connected in the 
current detector circuit and controls the operation 
of the  circuit. 

B F  and  Control  Timer 

These  timers  are located  on the timer  plug-in 

module. 

The  BF timer can be  continuously varied  over 

the range by means of an adjusting knob located at 
the front of the module. A calibrated scale permits 

setting  the desired  time  delay.  A  test jack is  also 

located at the front if it is desired to check the set­
ting  with  an  electronic  test  timer. 

At  the  bottom  of the  front  plate  is  an  access 

hole  which  permits  adjusting  the  control  timer 

I//  {)()lsih/e  conringencies 

11·hich  mar  arise  during  installation.  operation.  or  maintenance.  and  all 

derai/1  and  1ariarinm  of 

rhis  equipmenr do  not  purport to  be covered  h1· these instructions.  !/further 

in/nml!lrinn  is  desired  h1· 

r)[lrcha.1er regarding his particular instal/arion.  operation or maintenance of 

'

"' 

cc{lli{JIIICIIr.  rhe  fond 

We.lfinghouse  E/ecrric  Corporation  representati1·e  should  he  contacted. 

N EW  I NFOR M AT I O N  

EFFECTIVE  N OVEMBER  1978 

www 

. ElectricalPartManuals 

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Summary of Contents for SBF-1

Page 1: ...tapped and brought out to a tap block located on the front of the relay Each transformer has three taps which cover the range of pickup The secondary of the transformers are con nected to the input o...

Page 2: ...as well as the X seal in relay is reset after it times out The circuit operation can be explained by referring to the internal schematic drawing 77588 1 3 Fig 2 and detailed internal schematic 1 3260...

Page 3: ...ained by using a current source and a precision ammeter CAUTION Since the tap block connector screw carries operating current be sure that the screw is turned tight In order to avoid opening the curre...

Page 4: ...rrent unit is obtained by means of a tap screw and tap block in conjunc tion with the tap multiplier knob setting located at the front of the overcurrent unit module This per mits a continuous adjustm...

Page 5: ...ch or equivalent use the 0 2 amp tap For 48 Vdc applications set the unit in the 2 amp I L 41 776 5 t a p and use a type WL relay with a S 304C209G01 coil or equivalent I NSTALLATION The relays should...

Page 6: ...low state in 1 90 to 210 milliseconds If some other time interval is desired the timer setting may be changed by means of a screw driver adjustment through the access hole on the timer 6 module to a m...

Page 7: ...t point TP6 and TP7 on the timer board Energize the relay with rated de voltage and apply 0 48 Amps ac current to phase A With the tap in the 0 5 position and the phase multiplier dial knob fully coun...

Page 8: ...cation of trouble in service or dur ing routine checks the following information will prove helpful All measurements are approximate and may vary as much as 20 All voltages are positive with reference...

Page 9: ...voltage at terminal 4 should measure 6 4V The voltage at printed circuit board I L 41 776 5 terminal 3 should measure 23 5Vdc before the output relay operates and less than 2 5V after it operates 3 J...

Page 10: ...Current 4 5A S OA VA 23 28 OHMS 0 1 1 01 1 P F Angle 36 1 8 Saturated Burden Current Lagging Voltage CLOSED 4 5A S OA 16 20 008 008 5 4 OPEN C LOSED SA SA O SA S OA 53 2 1 33 2 2 23 08 1 5 09 63 25 20...

Page 11: ...5 TABLE 4 I L 41 776 5 0 5 to 1 3 5 Amperes 1 SECOND 250 Amps 250 300 AR CONTACT RATINGS I NTERRUPTING RATING CONTACT CIRCUIT TRIP CARRY RATING RESISTIVE I NDUCTIVE RATING RATING CONTINUOUS L R 005 4...

Page 12: ...ER TB TRANSFORMER TA Fig 1 Photograph of SBF 1 Relay without case with four overcurrent input Front view 12 SEAL IN RELAY X ICS INDICATING CONTACTOR SWITCH w w w E l e c t r i c a l P a r t M a n u a...

Page 13: ...right oblique I L 41 776 5 POTENTIOMETER PA POTENTIOMETER PC POTENTIOMETER PG POTENTIOMETER PB TRANSFORMER TG RESISTOR RS 1 3 w w w E l e c t r i c a l P a r t M a n u a l s c o m...

Page 14: ...MOVE RED LEAD FROM TERMINAL II TO TERMINAL 12 L R LC S RC DENOTE LEFT HAND RIGHT HAND LEFT CENTER S RIGHT CENTER POSITIONS REF DWG 25W RESISTORS 1326DI9 DETAILED SCHEMATIC 1326D31 4 OVERCURRENT UNITS...

Page 15: ...TED VDC 13 FROM TERM 3 OF 4 OVERCURRENT DETECTOR MODULE RATED VDC 3 52 a TIMER AND O UTPUT MODULE 4 PI IS PANEL MOUNTED 17 7 L TO X RELAY 10 J WHEN USED REPLACED BY FOR GROUPS I Fig 4 Internal SCR w w...

Page 16: ...RIPTI JN STYLE N0 JUM P R 0 OHM RESISTOR 862A413HO I Jl DESCRIPTI J J STYLE POT 20 0K 501 1 862A406H02 P2 25 0K sow SSOA687H02 PI DESCRIPTHlN STYLE TRANS STOR 2N2905A 762A672H O 01 2 lt 7 1 1 762A585H...

Page 17: ...Pl 2 a Pl 3 I 14 Fig 5 Component Location tor Timer Module 48 or 125Vdc rated relay I L 41 776 5 3517A76 19 w w w E l e c t r i c a l P a r t M a n u a l s c o m...

Page 18: ...WHEN USED 3517A77 Fig 6 Com u e 250Vdc rated relay ponent Location for Timer Mod I 20 w w w E l e c t r i c a l P a r t M a n u a l s c o m...

Page 19: ...o z uot s I d SH U7H7 ki 0 12 lJ SCKIPfiJ TYLI ZE EK 1 751A f 2 J r r n r o1 Z2 1 17j21 JJ Jv 0 I I d c Zl DESCRIPTltlN STYLE NG I POT 500 0 2 00W 10 7o 848A778H04 PA PC PG IO OK 12 5W O lo 836A635HI...

Page 20: ...3517A78 Fig 8 Component Location for 3 Current Input Overcurrent Detector Module 22 w w w E l e c t r i c a l P a r t M a n u a l s c o m...

Page 21: ...I L 41 776 5 3517A79 Fig 9 Component Location for 4 Current Input Overcurrent Detector Module 23 w w w E l e c t r i c a l P a r t M a n u a l s c o m...

Page 22: ...G X TAP MULTIPLIER r l I TO RH CONTACT OF AR RELAY I t L _ Q J_ 2 4 s a lGND J l L J TO RH CONTACT I OF AR RELAY I l l 9 Qg _j LO BOUNCE SWITCH TO TESTTIMER RATED START VDC TO TESTTIMER COMMON NOTE TO...

Page 23: ...PPt 62 l 62 l 2 _ _3 r 1 IB WHEN 62 1 16 USED 17 r n 6 Ic f 1 _ Io 6 1 f Jf 1 SPP t rv r rv P J SBF 1 RELAY FOR BREAKER 52 2 r r BACKUP r RELAYS r r JPRIMAR t SPP SURGE PROTECTION CAPACITORS TO BE USE...

Page 24: ...BR EAKER FAILUR E R ELAY 7nBBI3 1326DI 9 62Xp2 Y BR EAKER FAIL UR E INITIATE CONTACTS 8 6BF BR EAKER FAILUR E LOCKOUT R ELAY 8 6TI TR ANSFOR MER LOCKOUT R ELAY T YPICAL 8 6BF AND OR R E L AY AUX F UNC...

Page 25: ...EXTERNAL TOOTHED WASHERS 4 375 1 1 1 1 3 1 90 32 SCREW 4 375 SPACERS FOR I l l 1 3 THIN PANELS I L 41 776 5 5 5631 250 DIA 4 HOLES FOR 141 30 6 35 190 32 MTG SCREWS f 1 5707903 Fig 13 Outline and Dri...

Page 26: ...w w w E l e c t r i c a l P a r t M a n u a l s c o m...

Page 27: ...w w w E l e c t r i c a l P a r t M a n u a l s c o m...

Page 28: ...W E S T I N G H O U S E E L E C T R I C C O R P O R A T I O N R E LAY I NST RU M E NT D IVISION CORAL SPRI NGS F L Printed in U S A w w w E l e c t r i c a l P a r t M a n u a l s c o m...

Page 29: ...tap block located on the front of the relay Each transformer has three taps which cover the range of pickup The secondary of the transformers are con nected to the input of the plug in detector modul...

Page 30: ...ctor The breaker failure timer controls the fault detector so that after it times out the overcurrent signal if present is connected to the level detector This arrangement keeps the overcurrent input...

Page 31: ...rent is reduced to zero or up to 95 of pickup current Continuous rating is 1 0 amperes One second rating is 250 amperes The accuracy of the pickup setting is 5 over the full range and 10 from 20 to 55...

Page 32: ...cts will safely close 30 amperes at 250 Vdc and the seal in contacts of the ICS will safely carry this current long enough to trip a cir cuit breaker SETTINGS OVERCURRENT DETECTOR The pickup of the ov...

Page 33: ...41 776 5A resistor that is inserted on tripping and the over current fault detectors are set below the resistor current the additional time for this interruption must be included A secure margin for...

Page 34: ...e will speed up the dropout time longer range timer Use the same test with applying current to BREAKER FAILURE BF i f phase C and also phase B if used Pickup should TIMER be within 5 of the phase A pi...

Page 35: ...e relay if the relay has been taken apart for repairs or the adjustments have been disturbed This procedure should not be used unless it is apparent that the relay is not in proper working order Overc...

Page 36: ...ee that the contacts close at rated tap value current The indicating target should drop at or just prior to the contacts closing The targer should drop freely I f the target does not drop or does not...

Page 37: ...1 posi tion I L 41 776 5A a With 0 4 amp ac current flowing apply rated relay voltage Measure voltage at terminal 5 of I C I to be 6 4V Now increase the current until the output relay operates The vo...

Page 38: ...OA VA 1 65 75 06 60 63 75 50 60 O H M S 073 03 027 024 03 1 03 024 024 P F Angle 45 36 1 5 1 5 36 36 1 5 1 5 TAP 4 5 TAP MULT 1 4 5A PICKUP 3 1 3 5A PICKUP REED RR CONTACT OPEN CLOSED OPEN C LOSED Cu...

Page 39: ...T RATINGS I L 41 776 5A I NTERRUPTING RATING CONTACT CIRCUIT TRIP CARRY RATING RESISTIVE I NDUCTIVE RATING RATING CONTINUOUS L R 005 48Vdc 30 Amps 3 Amps 3 75 Amps 1 75 Amps 1 25 30 3 5 35 250 30 3 25...

Page 40: ...ER TB TRANSFORMER TA Fig 1 Photograph of SBF 1 Relay without case with four overcurrent input Front view 12 SEAL IN RELAY X ICS INDICATING CONTACTOR SWITCH w w w E l e c t r i c a l P a r t M a n u a...

Page 41: ...right oblique I L 41 776 5A POTENTIOMETER PA POTENT OMETER PC POTENTI OMETER PG _ _ POTENTIOMETER PB TRANSFORMER TG RESISTOR RS 1 3 w w w E l e c t r i c a l P a r t M a n u a l s c o m...

Page 42: ...R l L Cl RCl DENOTE LEFT HANO RIGHT HAND LEFT CENTER a RIGHT CENTER POSITIONS W RESISTORS VOLTS DC RA RS 1326DI9 DET AILED SCHEMATIC 48 900 n 200 n 1326D31 4 OVERCURRENT UNITS WIRING 1 326 D83 3 OVERC...

Page 43: ...13 FROM TERM 3 OF 4 OVERCURRENT DETECTOR MODULE RATED VDC 52 a f i 4 TIMER AND OUTPUT MODULE PI IS PAN E L MOUNTED 7 TO X RELAY 10 WHEN USED I I I I 9 I I I REPLACED BY J FOR GROUPS I a 0 Fig 4 Intern...

Page 44: ...UZ8 70 Q Q IJ 0 37 A 69 JH I 4 matic of Timer Module 1454C81 G02 125 VDC 1454C81 G03 2 50 VOC CAPAC T O R C J C2 Cl D H l U D l 2 03 II A DX l N T CKT I C I JUMPER J l 2 P2 P I P0T TRtu I S I S H J R...

Page 45: ...Pl 2 a Pl 3 I 14 Fig 5 Component Location for Timer Module 48 or 125Vdc rated relay I L 41 776 5A 3517A76 19 w w w E l e c t r i c a l P a r t M a n u a l s c o m...

Page 46: ...20 Fig 6 Comp anent Location for Timer Mod I u e 250Vdc rated relay WHEN USED 3517A77 w w w E l e c t r i c a l P a r t M a n u a l s c o m...

Page 47: ...l 7 J J Q j Q Q 5 1 7 rl 6 J J 5 R l 5 0 0 00 5 7 6 ll 1 7Yll R l 2 4 5 J Q Q 1 57 J tl 7 A 6 4 3rlJ R l 6 3 9 2 00 o 5 4 6 5A 2 J 7 L l 1 1 3 1 4 J O Q Q 2 00 1t 5 4 J 5f 2 0 7 H 7 5 R9 10 12 UESCRJ...

Page 48: ...3517A78 Fig 8 Component Location for 3 Current Input Overcurrent Detector Module 2 2 w w w E l e c t r i c a l P a r t M a n u a l s c o m...

Page 49: ...I L 41 776 5A 3517A79 Fig 9 Component Location for 4 Current Input Overcurrent Detector Module 23 w w w E l e c t r i c a l P a r t M a n u a l s c o m...

Page 50: ...I TO RH CONTACT TO RH CONTACT I OF AR RELAY OF AR RELAY I I 1 l i L _ C0_ 2 4 6 l 9 _j L g uc N HCE f JA1 l c1 lGND IOK TO TESTTIMER RATED Y Y f START VDC TOTESTTlMER COMMON NOTE TO TEST FOR OVERCURR...

Page 51: ...62 2 r SBF I RELAY FOR BREAKER 52 2 rrll l rr x 6 llf f 1 1 1 1 1 l f 6 lc 62 I BACKUP f A vT RELAYS r t 62 1 Io L 7 fs t f I P E t SPP SURGE PROTECTION CAPACITORS TO BE USED WHEN SURGE VOLTAGE MAY E...

Page 52: ...D ________ _____ I u I CIRCUIT BR IPTION S8F IBREA ERFAILUR R lAY 775 1326 D 1 9 2X 62Y BREAKER FAI L U R E I N I T IAT CO _ N _ TACTS l LBSBF BREA K E R FAILURE LOCKOUT RELAY 86TI TRANSFOR M E R LOC...

Page 53: ...750 400 05 5 875 149 23 2 938 74 63 PA NEL C U TOUT 8t DR I L L I N G FOR S E M I FLU S H MTG LARGE INT E R N I 5 5 6 a E XT E RNA L _L_ J t TOOTH WASHER r 64 1 16 2 8 S M A LL EXTERNAL TOOTHED WASHER...

Page 54: ...w w w E l e c t r i c a l P a r t M a n u a l s c o m...

Page 55: ...w w w E l e c t r i c a l P a r t M a n u a l s c o m...

Page 56: ...W E S T I N G H O U S E E L E C T R I C C O R P O R A T I O N R E LAY I N ST R U M E NT DIVISION CORAL S P R I N G S FL Printed in U S A w w w E l e c t r i c a l P a r t M a n u a l s c o m...

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