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Western 91600, Owner'S Manual And Installation Instructions

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Western 91600 Owner'S Manual And Installation Instructions Download Page 22

Lit. No. 43755/43757/43873, Rev. 00 

22 

May 15, 2015

Plug not secure

Key fob

battery low

Control

connection

Replace battery.

Try key fob at 

close range to 

spreader.

Ignition off

Spreader does not 

respond to

key fob.

Turn ignition on.

Remove cover 

and check all 

connections.

Material 

obstruction

Range issue

Clear obstruction.

Fully seat power 

connector.

No vehicle power 

to connector

Refer to vehicle 

instructions.

If unit works

Replace battery.

WIRELESS KEY FOB CONTROL

Clean around 

antenna.

TROUBLESHOOTING

www.storksplows.com

Summary of Contents for 91600

Page 1: ... Manual and Installation Instructions Original Instructions This manual is for WESTERN LOW PRO 300W tailgate spreaders with serial numbers beginning with 150401 and higher CAUTION Read this manual before installing or operating the spreader Western Products PO Box 245038 Milwaukee WI 53224 9538 www westernplows com www storksplows com ...

Page 2: ...www storksplows com ...

Page 3: ...y Instructions 12 Receiver Mount Spreader 13 ELECTRICAL DIAGRAM 14 OPERATING THE SPREADER 15 Driving and Spreading on Snow and Ice 15 Ensuring the Spreader has Power 16 Starting and Stopping Motor 16 Spreading Tips 16 REMOVING THE SPREADER 17 WIRELESS CONTROL PAIRING AND PROGRAMMING 18 MAINTENANCE 20 Lubrication 20 After Each Use 20 At the End of Each Season or after Extended Storage 20 Storage 20...

Page 4: ...www storksplows com ...

Page 5: ...s designed to spread snow and ice control materials only Do not use it for purposes other than those specified in this manual Register your spreader online at www westernplows com OWNER S INFORMATION Owner s Name ______________________________________________________________________ Date Purchased _____________________________________________________________________ Distributor Name ______________...

Page 6: ... LABELS Please become familiar with the Warning and Caution labels on the spreader NOTE If labels are missing or cannot be read see your sales outlet CAUTION Indicates a potentially hazardous situation that if not avoided may result in minor or moderate injury It may also be used to alert against unsafe practices WARNING Indicates a potentially hazardous situation that if not avoided could result ...

Page 7: ...AL NUMBER LABEL Model No 00000 Serial No 000000000000000000 Code Definition YY 2 Digit Year MM 2 Digit Month DD 2 Digit Day LL 2 Digit Location Code XXXX 4 Digit Sequential Number ZZZZZZ Assembly Part Number Model No 00000 Serial No YYMMDDLLXXXXZZZZZZ www storksplows com ...

Page 8: ...er to keep bystanders minimum of 25 feet away from operating spreader Before working with the spreader secure all loose fitting clothing and unrestrained hair Before operating the spreader verify all safety guards are in place Before servicing the spreader wait for auger and spinner to stop Do not climb into or ride on spreader WARNING Overloading could result in an accident or damage Do not excee...

Page 9: ...jury Therefore do not allow flames sparks or lit tobacco to come near the battery When charging or working near a battery always cover your face and protect your eyes and also provide ventilation Batteries contain sulfuric acid which burns skin eyes and clothing Disconnect the battery before removing or replacing any electrical components WARNING Vehicle exhaust contains lethal fumes Breathing the...

Page 10: ...2 75 3 85 0 M6 x 1 00 M12 x 1 75 M8 x 1 25 M14 x 2 00 M10 x 1 50 M27 x 3 00 M22 x 2 50 M30 x 3 50 M24 x 3 00 M20 x 2 50 11 1 19 5 38 5 67 107 7 7 613 778 1139 1545 450 428 562 796 1117 M33 x 3 50 M36 x 4 00 2101 2701 1468 1952 325 M16 x 2 00 231 167 M18 x 2 50 318 222 Recommended Fastener Torque Chart Size Size Torque ft lb Grade 5 Grade 8 Metric Fasteners Class 8 8 and 10 9 These torque values ap...

Page 11: ...al package labeling including Material Safety Data Sheet requirements APPROXIMATE MATERIAL WEIGHTS Material Density lb ft3 Rock Salt Dry 80 90 Weight of spreader and mount must be added to struck material weight to determine total spreader weight Do not exceed maximum material capacity as shown on the safety label see Safety Information section Use only bagged rock salt with the spreader Other for...

Page 12: ...o the torque chart MOUNTING THE SPREADER 2 Mount the support frame to the drive assembly using the six supplied 5 16 x 1 cap screws and the four supplied 5 16 locknuts Tighten the fasteners according to the torque chart 3 Place the auger on the transmission shaft so that the set screw hole lines up with the upper flat on the shaft as shown Thread the set screw into the hole until it makes contact ...

Page 13: ... according to the torque chart 5 16 x 1 Cap Screw 5 16 Locknut Hopper Hairpin Cotter Hitch Pin Receiver Mount Receiver Hitch CAUTION During removal or mounting securely grip spreader to avoid dropping RECEIVER MOUNT SPREADER The spreader shall be installed according to instructions supplied Your local outlet is trained to provide this service and service your spreader with factory original parts I...

Page 14: ...er Module Connections Spreader Power Plug End Battery Negative Battery Positive Bypass Common Learn Antenna LED Motor Positive Motor Negative Battery Power Positive Terminal 4 Black Wire Battery Negative Terminal 1 White Wire ELECTRICAL DIAGRAM www storksplows com ...

Page 15: ...have a serious or even fatal collision if you drive after drinking Please do not drink then drive or spread ice control materials Here are some tips for driving in these conditions Drive defensively Do not drink then drive or spread ice control materials Spread or drive only when you have good visibility for operating a vehicle If you cannot see well due to snow or icy conditions you will need to ...

Page 16: ...be unplugged after running an override The wireless key fob control will remain locked out until power is removed from the spreader unit WARNING Before starting the spreader the driver shall verify that all bystanders are a minimum of 25 feet away from operating spreader 5 If power is not present consult the trailering section in the vehicle owner s manual for more information STARTING AND STOPPIN...

Page 17: ...e hitch pin from the receiver hitch 3 Remove the spreader from the vehicle and stand in an upright position This may require additional support CAUTION During removal or mounting securely grip spreader to avoid dropping REMOVING THE SPREADER CAUTION Empty the hopper before removing the spreader www storksplows com ...

Page 18: ... vehicle to pair and program the wireless key fob control Begin by unplugging the spreader from the 7 way plug 2 Push the toggle switch DOWN into the MANUAL OVERRIDE position 3 Plug the spreader into the 7 way plug Be sure to check that the plug polarity is correct as shown below The spreader will start at 100 speed 4 Unplug the spreader push the toggle switch into the center position and then rec...

Page 19: ...FF 100 50 OFF 100 The sequence must be completed before the blue light stops flashing Light Button Pairing the Wireless Key Fob Control to the Wireless Control Module 1 Check that the wireless control module is receiving a signal by confirming that a red light is visible through the bottommost hole in the toggle switch side of the transmission mount 2 Press and hold the 50 button on the wireless k...

Page 20: ...use silicone sealant to ensure weather proofing of enclosure STORAGE Store the spreader in a clean dry location and away from direct sunlight WARNING Never remove the spreader with material in the hopper CAUTION When replacing parts use only original manufacturer s parts Failure to do so will void warranty The control is a solid state electronic unit and is not serviceable Any attempt to service w...

Page 21: ...ct distributor Loose connection Corrosion Test direct power 12 volts to motor Load test battery Replace all corroded connections Apply dielectric grease Material issue Too much amp draw Bad motor trans assembly 4 to 20 amp draw no load good 20 amp draw no load bad Bad electrical connection Tighten or replace Apply dielectric grease Replace wiring Bad transmission contact distributor Turn shaft by ...

Page 22: ...r Ignition off Spreader does not respond to key fob Turn ignition on Remove cover and check all connections Material obstruction Range issue Clear obstruction Fully seat power connector No vehicle power to connector Refer to vehicle instructions If unit works Replace battery WIRELESS KEY FOB CONTROL Clean around antenna TROUBLESHOOTING www storksplows com ...

Page 23: ...nt off and on the user is encouraged to try to correct the interference by one or more of the following measures Reorient or relocate the receiving antenna Increase the separation between the equipment and receiver Connect the equipment into an outlet on a circuit different from that to which the receiver is connected Consult the dealer or an experienced radio TV technician for help This equipment...

Page 24: ... the right under its product improvement policy to change construction or design details and furnish equipment when so altered without reference to illustrations or specifications used Western Products or the vehicle manufacturer may require or recommend optional equipment for spreaders Do not exceed vehicle ratings with a spreader Patent pending Western Products offers a limited warranty for all ...

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