Westerbeke 13.5 EDE 50Hz Operator'S Manual Download Page 1

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Summary of Contents for 13.5 EDE 50Hz

Page 1: ...0Hz 13 5 EDE 50Hz I Single 31J ree Phase PUBLICATION NO 053852 REVISION 5 MARCH 2015 jr WESTERBEKE j WESTERBEKE CORPORATION 150 JOHN HANCOCK ROAD j MYLES STANDISH INDUSTRIAL PARK TAUNTON MA 02780 WEBS...

Page 2: ...EDIATELY Ifsymptoms persist seek medicalattention Shut down the unit anddo notrestart until it has been inspected andrepaired A WARNING DECAL is providedby WESTERBEKE andshouldbe fixed to a bulkheadne...

Page 3: ...illed fuel or fuel vapors Use a suitable container tq catch all fuel when removing the fuel lines or fuel filters Do not operate with the air cleaner silencer removed Backfire can cause severe injury...

Page 4: ...your sk in wash it off at once with water Acid may splash on the skin or into the eyes inadvertently when removing electrolyte caps TOXIC EXHAUST GASES A WARNING Carbon monoxide CO is adeadlygas Ensu...

Page 5: ...LLATIONS Preparations to install an engine should begin with a thor ough examination of the American Boat and Yacht Council s ABYC standards These standards are a combination of sources including the...

Page 6: ...o the vessel s waterline under the vessel s various operating conditions install a siphon b ak NOTE A siphon break requr s periodic inspection and cleaning to ensure proper operation Failure to proper...

Page 7: ...nections 36 Changing Hertz and Voltage 37 BE Troubleshooting Chart 38 Exciter Rotor Troubleshooting 39 Generator Servicing 40 Generator Maintenance Parts Breakdown 41 Power Transfer Switch 43 Lay Up a...

Page 8: ...5 r 1 NII L CONNECTION THER MOSTAT ASSEMBLY RAW WATER COOLANT PUMP OIL DRAIN HOSE FRONT COOLANT PRESSURE CAP HEAT AIR DIGITAL rnliTDn o PANEL 20A DC BREAKER REAR MOUNTS Engines Generators 2 LEFT SIDE...

Page 9: ...eep in mind the time span between printings ofWESTERBEKE product software and the unavoidable existence of earlier WESTERBEKE manuals In summation proquct software provided with WESTERBEKE products wh...

Page 10: ...preventive maintenance as a gasoline engine The most important factors are proper ventilation and proper maintenance of the fuel lubricating and cooling systems Replacement of fuel and lublicating fil...

Page 11: ...2 These readings will vary depending upon the temperature of the engine the load placed on the engine and the RPM s ENGINE COOLANT WESTERBEKE reconuncnds a mixture of 50 anLifreeze and 50 distilled wa...

Page 12: ...gines cooling system to replace the purged air a Check load lead for correct connections as specified in the wiring diagrams a Examine the air inlet and outlet for air flow obstructions a Be sure no o...

Page 13: ...PPEAR IF STARTS THE ENGINE THE RUN SEQUENCE IS INTERUPTED BYAFAILURE UP AND DOWN ARROWS WHEN THE LCD DISPLAYIS IN ITS SCROLL MODE THE UP AND DOWN ARROWS CAN BE USED TO ADJUST THE DARKAND LIGHT CONTRAS...

Page 14: ...ssage what has happened Examples Failure Light is red Coolant Temperature Light is orange Failure Light is red Oil Pressure Light is orange High Engine Temp Reset ECU to Restart Low Oil Pressure Reset...

Page 15: ...ftware The communications cable plug connection should have the arrow on the plug facing the ECU connections Reprogram the ECU for the corresponding ACvoltage output the generator is being changed to...

Page 16: ...Locate the 1 dipswitch on the ECU and move it to the position that con espmids to the Hertz operation desired See the illustration below showing the ECU in the control box 4 Replace the control box co...

Page 17: ...NE SPEED HERTZ ADJUSTMENT under ENGINE ADJUSTMENTS A no load voltage adjustment may also be required in conjunction with the engine s speed adjustment see GENERATOR INFORMATION THE DAILY ROUTINE CHECK...

Page 18: ...djust if needed Check that AC connections are clean and secure with no chafing Refer to the GENERATOR section for more information Initial change then every 250 hours or once ayear Initial change then...

Page 19: ...tion NOTE An exhaust leak will cause exposure to diesel exhaust Check and adjust injection opening pressure and spray conditions Drain flush and re fill the cooling system with appropriate antifreeze...

Page 20: ...tight and secure The DC ground connection at one of the pump s mounting bolts should be clean and well secured by the mounting bolt to ensure proper pump operation When energized thru the preheat cir...

Page 21: ...en position This will then allow for ease in priming the engine s fuel system and during engine operation allow for air in the system to be delivered to the fuel tank through the fuel return system FR...

Page 22: ...than normal reading the cause may be that silt leaves or grass may have been caught up in the strainer slowing the flow of raw water through the cooling system TYPICAL RAW WATER STRAINER OWNER INSTALL...

Page 23: ...ne using the heat exchanger drain plug 2 Rotate the thermostat assembly Loosen the hose clamp as shown and remove the three allen screws that hold down the thermostat housing cover the assembly can no...

Page 24: ...n Check to ensure the vacuum valve opens and closes tightly Carry a spare cap Check also to ensure the coolant passage is clear so coolant within the system is able to expand and contract to andfrom t...

Page 25: ...that secure the pump to the front gear case and lift the pump off the engine Check the pump s shaft drive tang for wear and also the drive in the engine 3 Remove the three cap screws that secure the...

Page 26: ...ean Inspect the old oil filter as it is removed to make sure that the rubber sealing gasket comes off with the old oil filter If this rubber sealing gasket remains sealed against the filter bracket ge...

Page 27: ...si 0 3 0 1 kg cm2 A gradual loss of oil pressure usually indicates a worn bearings For additional information on low oil pres sure readings see the ENGINE TROUBLESHOOTING chart OIL PRESSURE RELIEF VAL...

Page 28: ...orrosion 4 DC Alternator not charging 4 Check connections check belt tension test alternator See DC ELECTRICAL SYSTEM ALTERNATOR in ths manual Battery not charging 1 DC charge circuit faulty 1 Perform...

Page 29: ...ound Connection 3 Check ground circuit 4 Faulty control module ECU 4 Check plug connections 5 Sea water pump 5 Inspect impeller replace 6 Faulty fire suppression system 6 By pass system check 1 Check...

Page 30: ...he field in order to maintain a proper system voltage The regulator design utilizes all silicon semi conductors and thick film assembly techniques After the voltage has been adjusted to the proper reg...

Page 31: ...condition the reading should be 12 to 13 volts MEASURING BATIERY VOLTAGE IGNITION ON ENGINE OFF TESTING THE OUTPUT CIRCUIT 1 Connect the positive probe to the output terminal B and connect the negativ...

Page 32: ...n the service battery charging circuit Troubleshoot the service battery charging circuit by checking the wiring and connections the solenoid isolator battery switch and the battery itself When the pro...

Page 33: ...top dead center position when the TC marking is aligned with the projection in the window on the flywheel housing Thm the flywheel 0 26 radius 15 clockwise and counterclockwise to see if the piston is...

Page 34: ...ternator Drive belts that are too tight will pull the alternator out of aligmnent and or cause the alternator to wear out prematurely Excessive drive belt tension can also cause rapid wear of the belt...

Page 35: ...perate the hand lever of nozzle tester several times to bleed the air in the nozzle line then move tl1e hand lever at intervals of one stroke per second while read ing the injection starting pressw e...

Page 36: ...N THIS MANUAL FOR WIRING CONNECTIONS TROUBLESHOOTING Prior to testing make certain the ships batteries are at full charge and that the starting system wiring connections terminals are clean and tight...

Page 37: ...to the jlywheei ofthe engme using a screwdriver to bypass the solenoid on such a starter will nm the motor without engaging the flywheel A WARNING When performing these procedures position yourselfsa...

Page 38: ...ter or ampmeter is not installed to monitor voltage and load check it with a portable meter and amp probe NOTE When the vessel in which the generator is installed contains AC equipment of120 volts onl...

Page 39: ...to terminals 3A and 5 0 I D l 1 1 JEXCITER FIELD I Sensing Sensing should be connected to terminals 4 and 5 and can vary from 80 to 350 VAC The sensing is single phase only and therefore is normally c...

Page 40: ...y when starting motors or similar applications To modify this protection you must overload the generator by 15 of the normallmid tum the potentiometer to minimum counterclockwise and wait about twenty...

Page 41: ...D TO BE RE PROGRAMED WHEN CHANGING ANY OF THE FOLLOWING SETTINGS I CHANGING BETWEEM 60Hz AND 50 Hz 2 CHANGING AC WIRING BETWEEN 2 WIRE lcPH AND 3 WIRE I PH 3 CHANGING BACKEND BETWEEN I PHASE AND 3 PHA...

Page 42: ...INTERNAL WIRING SCHEMATIC EXCITER ROTOR ROTATING FIELD CONDENSER 1 I EXCITER ROTOR I WINDINGS I I I I I I I TRANSIENT I I 1 __ ____ _ 35...

Page 43: ...L ZIG ZAG 7 L N 10 12 2 4 S S r 1 3 5 7 9 11 N 1 1 l2 50 Hz L L 230 volts 50 Hz L N 115 volts 60 Hz L L 277 volts 60Hz L N 138 volts Refer to Note 1 L 0 0 Note 1 Single phase ainpetuge load 11w phase...

Page 44: ...and 6 for the hertz operation selected Reference the illustration on this page 6 Using the EC20 Monitoring Software forD Net models available from the Westerbeke Distributor Connect your laptop with t...

Page 45: ...xciter rotor 1to 3 diodes 3 Open or short in one of the three exciter rotor windings HIGH AC OUTPUT VOlTAGE 1 Reset voltage potentiometer 150 VAC OR HIGHER 2 Faulty voltage regulator UNSTABlE VOlTAGE...

Page 46: ...to A as shown on the drawing UNO EXCITER ROTOR WINDINGS VIEW OF ROTOR FROM THE BEARING END 12 0 CLOCK POSITION GROUND Disconnect these three wires from the diode bridge plates taking care not to drop...

Page 47: ...pening manually rotate the engine crankshaft so as to position the flat of one of the ring gear s teeth directly under the opening Thread the MPU into the opening until it gently contacts the flat of...

Page 48: ...to properly mark the connection points the generator leds connect to Make an illustration if needed whether the generator is to be reinstalled or a replacement is to be installed This is to ensure pr...

Page 49: ...ar support 3 Place a large washer of at least 80mm in diameter with a center hole of 15mm onto the threaded rod followed by a 12mm x 1 75 nut Center the rear bearing in the bearing boss of the support...

Page 50: ...e A CAUTION Heavy motor leads shouldbe shut oU before switching shore power to generatorpower or vice versa because voltage surges induced byswitch ing with heavy ACloads on the vessel being operated...

Page 51: ...9 octane or higher A fuel conditioner such as Sta Bil gasoline stabilizer should be added Change the element in your gasoline water separator and clean the metal bowl Re install and make certain there...

Page 52: ...Parts Lay up time provides a good opportunity to inspect your Westerbeke engine to see if external items such as drive heit or coolant hoses need replacement Check your basic spares kit and order item...

Page 53: ...__ H J i r I I I I I it l d r b 1 r 1 I I I I i II G l l I s g B I I b 1 000 ID C l F8 5 000000 _j I t LJ 1 0 cc oo l r I I a H G3HIII W JV ______ l_ __ r r _ _ _ l I EEJI1 i L L 1 i I in e JSSLYSISvt...

Page 54: ...HM A ZOOO HETIORK POW I IS CtCL 0 OH AND BACII ON TH G NS T IIU I EO TO 8 STOPPED AND THE D CIRCUH BREUER CICL 0 10 RISTOR PROPIR N IIOAK CCIINUNICATIOIS 11 SEE NITIORK HARDWARE INSTALLATION GUIDE 538...

Page 55: ...Nif FUSE 18 RED WIRE TO S2 VOlT SE SE C leLE CURR T H SE CABLE llTt L 24 VOLT WIRING DIAGRAM 53829 Single Phase 4l OD f CSCB o IS NOT Bl CLOSED 24 VDC IMTTSIT I a I 1 fi Ill ro m lm n f t J __ 1 I I...

Page 56: ...a o I 5i CJ cr c I Ill L J l n f l I I EilWl JU fE ii f IR f I SUP RBSIO Sl IEN tOMNEOION 1 NOT II 0 0 _ 0 I r i 2 II WHT 111 Tnt n lla IHl1BlUr tf1 I I I J I I I I _ _j CONTROL BOX AC SIDE I I c j 1...

Page 57: ..._ I I Three Phase UNGROUNDED CUR Jl IIS 0 0 II I t i II I t t l GU FQI riRE SUPPRESS lOll m _ I I tii HTITEL SPEBI I 1 I a z C I ua I w 9 r j I Ill I STSTEII1 n i t e f r o occoNVmEt lr 000 I ponn n I...

Page 58: ...TER u l l ____ 1JW 1 m I I I i _ ROTc _ _I I II I II I II 11 c FOR WE9TERl N LINT o CCJNieCT I A FUSE 1 tY TO 82 1 I c l u u __WIRING DIAGRAM 54 577 12 VOLT Single Phase UNGROUNDED I II r II V JUMPER...

Page 59: ...n CF CG 4 CF 4 CH 4 Cl 4 SAE 10W 40 15W 40 General Operating Temperature Fresh Water Pump Raw Water Pump System Capacity fresh water Raw Water Flow Rate at 1800 rpm General Fuel Fuel Injection Pump Fu...

Page 60: ...alve Full flow paper element spin on type LUBRICATION SYSTEM Sump Capacity Oil Grade General Operating Temperature Fresh Water Pump Raw Water Pump System Capacity fresh water Raw Water Flow Rate at 18...

Page 61: ...3 Phase High Voltage WYE 400 Volts 50 Hertz DELTA 230 Volts 50 Hertz DELTA 230 Volts Amperage 3phase Low Voltage WYE 51 Amps Amperage 3 phase Low Voltage WYE 66 Amps 60 Hertz High Voltage WYE 25 Amps...

Page 62: ...te These two dimensions are the measurement of the cut out opening Panel Box Cover Kit 053342 This kit allows for the installation of the Analog Start Stop switch on the generator control box and the...

Page 63: ...more information THE OUT CONNECTION MUST ATTACH TO THE IN CONNECTION AT THE REMOTE Oil FILTER APPLY ATHIN COAT OF CLEAN OIL TO THE O RING WHEN INSTAlLING THIS KIT THREAD THE KIT ON THEN HAND TIGHTEN...

Page 64: ...Ifany portion ofthe heating circuit rises above the engine s own pressure cap then a pressurized aluminum remote expansion tank Kit 024177 must be installed in the circuit to become the highest point...

Page 65: ...45 64 0 703125 17 85937 7 32 0 21875 5 55625 23 32 0 71875 18 25625 15 64 0 234375 5 95312 47 64 0 734375 18 65312 1 4 0 250 6 35000 3 4 0 750 19 05000 17 64 0 265625 6 74687 49 64 0 765625 19 44687 9...

Page 66: ...s lb x 454 Kilograms kg x 2 205 Pounds PRESSURE Pounds Per Sq In psi x 6 895 Kilopascals kPa x 145 psi lnch es of Mercury Hg x 4912 psi x2 036 Hg Inches of Mercury Hg x 3 377 Kilopascals kPa x 2961 Hg...

Page 67: ...KIT IN LINE FUEL FILTERS ZINC ANODE OWNER INSTALLED MOLDED HOSE KIT INA CANVAS CARRYING BAG SPARE PARTS KITS WESTERBEKE also offers two Spare Parts Kits each packaged in a rugged rust free toolbox Kit...

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Page 70: ...Engines Generators 1202 3 2015...

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