Westerbeke 110T4 Operator'S Manual Download Page 57

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Summary of Contents for 110T4

Page 1: ...T6 MARINE 01 LENGINES PUBLICATION NO 045139 FIRST EDITION JULY 2000 WESTERBEKE CORPORATION MYLES STANDISH INDUSTRIAL PARK 150 JOHN HANCOCK ROAD TAUNTON MA 02780 7319 AIIT AIITAIIT NMMA Member National...

Page 2: ...AIR IMMEDIATELY Ifsymptoms persist seek medical attention Shut down the unit and do not restart until it has been inspected and repaired A WARNING DECAL is providedby WESTERBEKE andshould be fixed to...

Page 3: ...the carburetor fuel line filter fuel pump or other potential sources of spilled fuel or fuel vapors Use a suitable container to catch all fuel when removing the fuel line carburetor or fuel filters Do...

Page 4: ...ct with your skin wash it off at once with water Acid may splash on the skin or into the eyes inadvertently when removing electrolyte caps TOXIC EXHAUST GASES A WARNING Carbon monoxide CO is adeadly g...

Page 5: ...information Read your manual carefully maintain your equipment and follow all safety procedures GASOLINE ENGINE AND GENERATOR INSTALLATIONS Preparations to install a gasoline engine or generator shou...

Page 6: ...t or below the load waterline will result in raw water damage to the engine and possibleflooding ofthe boat If you have any doubt about the position of the water injected exhaust elbow relative to the...

Page 7: ...ocedure 10 Changing Fluid 37 The Daily Routine 11 Maintenance 37 Starting the Engine 11 Cable Connections 38 Maintenance Schedule 12 Shaft Couplings 38 Cooling System 14 Thermostat 15 Borg Warner Tran...

Page 8: ...HARGER AIR INTAKE FILTER TRANSMISSION OIL COOLER REAR MANIFOLD PRESSURE CAP COOLANT FILL OIL GALLERY OIL FILTER Engines Generators 2 OIL FILL ID NAME PLATE EXHAUST ELBOW MANIFOLD HEAT I EXCHANGER STAR...

Page 9: ...s The character indicates the decade A 1960s B 1970s C 1980s D 1990s E 2000s the first number represents the year in the decade and the second and third numbers repre sent the month of manufacture PRO...

Page 10: ...peri ods specified and frequent checking for contaminants water sediment etc in the fuel system is also essential Another important factor is the consistent use of the same brand of high detergent die...

Page 11: ...ss is supplied with every Admiral Panel The installer is responsible for electrically con necting the buzzer to the four pin connection on the engine s electrical harness The installer is also respons...

Page 12: ...ion is indicated by the oil pressure gauge on the instrument panel During normal operation the oil pressure will range between 25 and 85 psi NOTE A newly staned cold engine can have an oil pressure re...

Page 13: ...negative cable is connected to the engine ground stud this location is tagged D Check the coolant level in both the plastic recovery tank and at the manifold NOTE If the engine has not yet been filled...

Page 14: ...sult in the engine exhaust system filling wfth raw water This may happen because the pump Is pumping raw water through the raw water cooling system during cranking This raw water can enter the engine...

Page 15: ...sensor monitors the engine s oil pressure Should the engine s oil pressure fall to 5 IO psi 0 4 0 7 kg cm2 this switch will activate a pulsating alarm ENGINE CIRCUIT BREAKER The DC harness on the eng...

Page 16: ...ecking that all systems raw water pump oil pressure battery charging are functioning 2 Allow the engine to warm up preferably by running at fast idle until the water temperature gauge moves into the 1...

Page 17: ...G STOPPING PROCEDURE in this manualfor more detailed instructions 1 Put the transmission in neutral throttle advanced NOTE Hydraulically operated transmissions have a neutral safety switch through whi...

Page 18: ...ating of 45 cetane or higher Check for water and dirt in fuel drain replace filter if necessary Oil level should indicate between MAX and LOW on dipstick Check at recovery tank if empty check at manif...

Page 19: ...e starter motor pinion drive Preheat Circuit 0 0 Check operation of preheat solenoid Remove and clean glow plugs Reinstall with anti seize compound on threads Engine Cylinder 0 0 Check compression pre...

Page 20: ...is cooled and returned to the engine block via the suction side of the circulating pump When the engine is started cold external coolant flow is prevented by the closed thermostat although some coolan...

Page 21: ...recovery tank if needed Clean up any spilled coolant AIR BLEED PETCOCK y Q _ 11 0 r 1 j ij j THERMOSTAT I A thennostat located near the manifold at the front of the engine controls the coolant tempera...

Page 22: ...E BY BENDING VIGOROUSLY REPLACE THE IMPELLER IF THERE ARE ANY CRACKS WHEN INSTALLING TAKE CARE TO ALIGN THE IMPELLER KEYWAY WITH THE SHAFT KEY FOLD THE IMPELLER BLADES IN EITHER DIRECTION THEY WILL TU...

Page 23: ...red Spare anodes should be carried on board NOTE Electrolysis action is the result ofeach particular installation and vessel location not that ofthe engine CLEAN OUT BOTH ENDS ZINC ANODE ALSO SERVES A...

Page 24: ...he seacock 7 Run the engine and check for leaks NOTE Alsofollow the above procedure after having run hard aground If the engine temperature gauge ever shows a higher than normal reading the cause may...

Page 25: ...vice facility Do not attempt to disassemble and repair it The only adjustment the servicing mechanic should make to the fuel injection pump is the adjustment for engine idle speed FUEL LIFT PUMP The f...

Page 26: ...ob will cause it to drain out the air mixed fuel from the loosened bleeding screws 4 Repeat the pumping action until no bubbles are visible in the flowing fuel 5 Tighten the bleed screw and the feed p...

Page 27: ...round the new oil filter or from the oil drain system and stop the engine Then check the quantity of oil with the lube oil dipstick Fill to but not over the high mark on the dipstick should the engine...

Page 28: ...engine oil filter and thread on WESTERBEKE s remote oil filter kit as shown Always install this kit with the oil filter facing down as illustrated Contact your WESTERBEKE dealer for more information N...

Page 29: ...If trapped air is able to rise to the heater then an air bleed petcock must be installed at the higher fitting on the heater for bleeding air while filling the system NOTE Ifany portion ofthe heating...

Page 30: ...uit charges the starting battery and the service battery An isolator with a diode a solenoid or a battery selector switch is usually mounted in the circuit to isolate the batteries so the starting bat...

Page 31: ...t nevershut off the engine battery switch while the engine is running Shut off the engine battery SWitch however to avoid electricalshorts when working on the engine s electrical circuit BAnERY The mi...

Page 32: ...er to the body of the glow plug as shown A good glow plug will have a 0 4 0 6 ohm resistance This method can be used with the plug in or out of the engine You can also use an ammeter to test the power...

Page 33: ...___ IZV 24V 20A lOA C B C B ADMIRAL PANEL e c KEY SW PREHEAT SWITCH u START SOl STARTER TACHOMETER VOLTMETER OPTIONAL ALTERNATORS PRESlOLllE 12 AMP ALl PRESlOLllE LEECE NEVILLE 90 AMP ALl DISCONNECT J...

Page 34: ...ULD IE IUTALUI IU ElI THE I HUr I STAUn TO DISCOI I T THE aTTU UI MUGUel liD II LlAWl1IG TME 10AT SWnCM WITH A COITIIIUGUS IU IG or 115 Allrs AT 12 DC WILL I lV THIS rUIICTlOI IMIS 1 TeM MOULD lOT IE...

Page 35: ...th at and after the breaker on the preheat solenoid wait for it to cool then res t 4 Check connection to starter solenoid and connection to engine ground stud Check battery cable connections 5 Check s...

Page 36: ...n exhaust system check air intake 3b Improperly timed injectors or valves or poor compression 3c Lack of air check air intake and air filter Check for proper ventilation 3d Overload TROUBLESHOOTING CO...

Page 37: ...nd terminal 2 Check for good ground connection between meter terminal and alternator 3 Check that alternator is well grounded to engine block at alternator pivot bolt Tachometer Inaccurate a With a ha...

Page 38: ...ighten 4 Tighten the base mounting bolt and the adjusting strap bolt 5 Run the engine for about 5 minutes then shut down and recheck the belt tensions STARTER AND ALTERNATOR SERVICE The starter and th...

Page 39: ...sion is found determine the cause by applying a small amount of oil in the cylinder thru the glow plug hole Allow the oil to settle Install the pressure gauge and repeat the above test If the compress...

Page 40: ...TOC in the com O 0 0 0 0 0 pression stroke When No 6 cylinder is at TOC in the com pression stroke 1 In order to bring No I or No 6 piston six cyl No 4 piston four cyl to the top dead center in the c...

Page 41: ...der stop tut ning the crank shaft pulley and pumping This is th beginning of fuel injection PULLEY MARK of fuel injection The degrees before TDC differs depending on the engine model Refer to the spec...

Page 42: ...ough in idle to fill the cooler and hoses with transmission fluid Shift into gear forward and reverse shifting should be smooth and positive Direct changes from forward to reverse are permissible sinc...

Page 43: ...d recheck the fluid level A WARNING Nellerpull out the dipstick while the engine Is ronnlng Hot nuld will splash from the dipstick hole This could cause sellere bums MAINTENANCE Transmission maintenan...

Page 44: ...Is factory adjusted to ensure equal shift lever travel from neutral position to AandB If this mechanism Is In any way tampered with the transmlsslDn wananty will be vDld SHAn COUPLINGS WESTERBEKE reco...

Page 45: ...e shifting mechanism and transmission actuating lever should be free of dirt and well lubricated to ensure proper operation Shifting Into Gear Place the gear shift in Neutral before starting the engin...

Page 46: ...rain into a container o Reconnect the oil cooler return line D Use a suction pump to remove the transmission oil through the filler cap dipstick hole o Clean off the transmission and properly dispose...

Page 47: ...o Inspect the gear shift cable linkage and attachments Look for corrosion of the end fittings cracks or cuts in the conduit and bending of the actuator rods Lubricate all moving parts NOTE Ifthe trans...

Page 48: ...ausing cross leaks to occur These internal cooler leaks will cause one of the fol lowing two problems 1 Transmission fluid will leak into the flow of raw water and be discharged overboard through the...

Page 49: ...major problem in your transmission immediately contact your WESTERBEKE dealer or an authorized marine transmission facility 1 1 2 3 Engines Generators 43 VerlficatlonJRemedy Mount aflexible coupling...

Page 50: ...asoline Top off your fuel tanks with unleaded gasoline of 89 octane of higher A fuel conditioner such as STABIL gasoline stabilizer should be added Change the element in your gasoline water separator...

Page 51: ...es are to be left on board during the lay up period make sure they are fully charged and will remain that way to prevent them from freezing If there exists any doubt that the batteries will not remain...

Page 52: ...56168 2 1 82880 7 6 40080 2 2 18723 7 7 65529 3 2 74320 8 7 31520 3 3 28084 8 8 74891 4 3 65760 9 8 22960 4 4 37445 9 9 84252 5 4 57200 10 9 14400 5 5 46807 10 10 93614 MOVE DECIMAL POINT FOR HIGHER V...

Page 53: ...s g x 035 Ounces Pounds Ib x 454 Kilograms kg x 2 205 Pounds PRESSURE Pounds Per Sq In psi x 6 895 Kilopascals kPa x 145 psi Inches of Mercury Hg x 4912 psi x 2 036 Hg Inches of Mercury Hg x 3 377 Kil...

Page 54: ...between the outside of the engine compart ment versus the inside of the engine compartment should not exceed 2 inches of water 51 mm at full open throttle measure with amanometer General Fuel Fuel Inj...

Page 55: ...the outside of the engine compart ment versus the inside of the engine compartment should not exceed 2 inches of water 51 mm at full open throttle measure with amanometer General Fuel Fuel Injection...

Page 56: ...ngine compart ment versus the inside of the engine compartment should not exceed 2 inches of water 51 mm at full open throttle measure with amanometer General Fuel Fuel Injection Pump Fuel Injection T...

Page 57: ...tween the outside of the engine compart ment versus the inside of the engine compartment should not exceed 2 inches of water 51 mm at full open throttle measure with a manometer General Fuel Fuel Inje...

Page 58: ...DWARE KIT J P SPARE PARTS KITS THERMOSTATS AND GASKETS WESTERBEKE offers Spare Parts Kits in two versions each packaged in a canvas duffel bag Kit Ahas the basic spares Kit Bis for more complete for o...

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Page 60: ...Engines Generators 1041WM DW612000...

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