Westell Boxer BXM1019-NHE5 Manual Download Page 8

Section BXM‐10N‐HE5‐20A

030‐101815 Rev. A

R

8

1402IARA

V

ESD protection

3.5

Removing the Knock‐outs

Knock‐outs should be removed prior to mounting the cabinet.
See Figure 6 or Table 1 for knock‐out sizes, quantities, and loca­
tions, and follow the steps below to remove the knock‐outs.

1.

Open the cabinet door.

 If knock‐outs will need to be re­

moved, using a 216 tool or can wrench, open the large front
door of the Boxer cabinet to access the knock‐outs.

2.

Remove knock‐out(s). 

Prior to mounting the cabinet, per

company practice, remove as many appropriately‐sized
knock‐outs at the bottom of the cabinet as needed for the
specific application (consider ground, power, and com­
munication cable access needs, venting, and whether
optionally mounting a battery box with the cabinet).

3.

Install rubber grommets or conduit fittings. 

Install either

a heavy‐duty rubber grommet or the conduit fitting of
choice (liquid‐tight recommended) in each selected
knock‐out hole. If an optional vent is desired, the provided
vent cap can be installed in one of the smaller knock‐outs.

4.

Close the cabinet door.

 Once the knock‐outs are removed,

lock the door using the 216 tool or can wrench, to minimize
possible product damage and personal injury.

3.6

Mounting the Cabinet

The Boxer cabinet is typically mounted outdoors, above
ground, on an H‐frame, a wall, a concrete pad, or a pole. Op­
tional mounting kits are available to support a round pole
(from 8” to 20” in diameter) or a square pedestal or post (mini­
mum 8” wide). Concrete pad mounting is supported when used
with the optional Boxer battery box or skirt. All mounting hard­
ware (not provided) must be capable of supporting the weight
of the Boxer cabinet (approximately 70 pounds) plus the
weight of any equipment mounted in it (up to 50 pounds). Run
all cables to the mounting location, perform any trenching,
trench cable placements, and backfilling prior to the cabinet
mounting, and clear the installation area of any debris, vegeta­
tion, and unneeded equipment or obstacles.

‐ WEIGHT NOTE ‐

The Boxer cabinet weighs 68  pounds. The weight of the internal
equipment installed in the Boxer should not exceed 50 pounds.
The mounting surface, structure, and hardware must be able to
support the combined weight (118 pounds).

‐ KNOCK‐OUT REMOVAL NOTE ‐

Always remove knock‐outs where holes are desired before
mounting cabinet or securing the battery box, regardless of the
knock‐out type and regardless of the order of the mounting steps.
All knock‐outs should be knocked out from the inside of the
cabinet, except for the small 0.575” knock‐outs,which are to be
knocked out from the outside of the cabinet.

3.6.1

Mounting on an H‐Frame

Follow company practice or the steps below to mount the Boxer
cabinet on an H‐frame. See Figure 11 for an H‐frame mounting
drawing. If the installation includes the battery box, attach the
battery box and the H‐Frame mounting kit to the cabinet prior
to mounting to the H‐Frame.

1.

Determine exact mounting location in H‐frame.

 Select and

mark the exact horizontal and vertical final mounting loca­
tion within the H‐frame. The spacing between the top and
bottom horizontal‐rail mounting holes should be 25.2”
(on centers, see Figure 10). Westell recommends a height
of 30” from the ground. In addition to leaving a comfort­
able installer working height, leave adequate space under
Boxer for cable access (or an optional battery box), as
stated in Paragraph 3.3, as well as in front of the mounting
to allow the door to open (see Figure 3), and at the sides
in the event of any multiple installations.

2.

Remove knock‐outs.

 See the steps in Paragraph 3.5 (

Re­

moving the Knock‐outs

) to remove the knock‐outs where

any cable access holes (or holes for mounting the optional
battery box) are desired.

3.

Prepare the mounting hardware.

 Bring the appropriate

mounting hardware to the installation site. The hardware
must be able to support the weight of the cabinet plus the
weight of the added internal equipment. Insert at least
three rail nuts into each rail (compress the spring on the
nuts as needed) and slide them over to the desired mount­
ing location.

4.

Lift cabinet.

 Lift the cabinet to the mounting height.

5.

Attach cabinet to H‐frame rails.

 Align the holes in the cabi­

net's top mounting bracket with the holes in the inserted
rail nuts in the H‐frame rails, then insert and install an ap­
propriate bolt through each set of aligned holes. Westell
recommends a minimum of 3 mounting bolts per mount­
ing flange (top and bottom). Tighten hardware appro‐
priately. Repeat for the bottom mounting bracket and H‐
frame rail. Verify the cabinet is in the proper horizontal
position, make any needed adjustments, then securely
tighten all mounting hardware.

6.

Test installation firmness.

 Test the installation by attempt­

ing to move the cabinet. Correct any looseness, if
detected. Tighten all bolts again.

7.

Determine next step.

 If ground, power, and communica­

tions cables and internal equipment will not be connected
and mounted at this time, proceed to the next step to final­
ize the cabinet installation. If ground, power, and
communications cables and internal equipment will be
connected, mounted, and powered‐up at this time, skip
the next step and proceed to Paragraphs 3.7 through Para­
graph 3.14 for those procedures.

8.

Close up cabinet and clean the site.

 Close the Boxer door,

and lock it using a can wrench or 216 tool and an optional
padlock. Pick up any tools and materials at the installation
site, and clean the site of any trash or debris.

3.6.2

Mounting on a Wall

Follow company practices or the steps below to mount the Box­
er cabinet to an approved wall (Figure 12). The approved wall
and hardware used must be able to support the combined
weight of the cabinet, the equipment mounted inside the cabi­
net, plus the optional battery box (and batteries), if installed.
Westell recommends a minimum cabinet installation height of
30” from the ground. See Figure 10 for cabinet and mounting
hole dimensions.

Summary of Contents for Boxer BXM1019-NHE5

Page 1: ...S3 hand offs Protectively mounted on the Boxer front door separate from the interior rack space is a heat exchanger and fan unit Also mounted on the door a controller card features internal fact ory i...

Page 2: ...24 W x 22 5 H x 27 75 D approx S Weather tight cabinet S Interior area provides 10 RUs of 19 rack mounting space S Removable adjustable rack channels S Ample space for tie downs and cable management S...

Page 3: ...dis tance from the back of the mounting brackets to the outer edge of the door s lock flange is 43 4 as shown in Figure 23 At the inside bottom of the door near the hinge a wind latch shown in Figure...

Page 4: ...6 Knock out Layout See Through Top View of Cabinet 5 in 12 Customer Knock outs 3 Network Knock outs Ground rack channel of rack channel TOP VIEW Rack Channel Plate 2 2 Factory default position 2 adjus...

Page 5: ...the heated air out the vent on the sides of the fan cover Conversely a second set of fans shown in Figure 2 and Figure 7 circulates warm inside air down past the interior air side fins of the heat exc...

Page 6: ...hen the door is opened For door alarm con nections connect wiring from the field provided alarm equipment to the 2 position Euro connector at the top left of the controller card 4 Power connections AE...

Page 7: ...talling or modifying telephone lines 3 3 Selecting and Preparing the Mounting Type and Site Pre Mounting Considerations Mount the cabinet in a location with an adequate earth ground and power access w...

Page 8: ...unting kit to the cabinet prior to mounting to the H Frame 1 Determine exact mounting location in H frame Select and mark the exact horizontal and vertical final mounting loca tion within the H frame...

Page 9: ...top mounting hole locations on the wall in a straight level line This can be done by lifting and leveling the cabinet then marking the mounting hole loca tions or without lifting and using the equipme...

Page 10: ...side of a kit bracket against the back of the cabinet s top mounting bracket and align the mounting holes Insert the short end of the rod through the selected aligned holes Thread a washer lock washe...

Page 11: ...ce of equipment is mounted inside the cabinet in the following sections connect it to a ground lug or post pro vided on the ground plate per company practice 8 Use ESD ground jack Whenever installing...

Page 12: ...er cabinet All components in the pedestal must be listed by a Nationally Recognized Testing Laboratory NRTL all company practices local codes and National Electric Codes must be followed and only aqua...

Page 13: ...2 Insert and route the cable through the desired grommet 3 Attach the cable s connector to the appropriate connector of the targeted equipment 4 Repeat for each cable 5 Make any desired connections b...

Page 14: ...the card to the cabinet door then pulling the card off the studs 4 Install new card Replace the old card with the new card ordered and received from Westell Be sure the GMT fuse faces to the left and...

Page 15: ...power Disconnect the FAN B connector at the controller card 4 Remove wires from connector Remove the red and black wires from the connector Make a note of which wires red or black were inserted into...

Page 16: ...65 and ninety 90 degrees Fahrenheit or 19 to 35 Celsius Allow to dry for 24 hours before touching or applying a second coat 6 CUSTOMER TECHNICAL SERVICES 6 1 Customer Service Technical Assistance If...

Page 17: ...Specifications The Westell Boxerr electrical and signalling specifications are listed below and the physical specifications are shown in Table 3 Power Specification A Fan power 56 W typical 84 W max w...

Page 18: ...rack Main Cabinet 400W heat exchanger always on 48VDC A90 BXM2019 4HE 400W heat exchanger temp controlled 24 or 48VDC A90 BXM2019 4HE3 Same as the 4HE but GR 487 Issue 4 compliant 24 or 48VDC A90 BXM2...

Page 19: ...w of Boxer Cabinet Door Facing Down Forward Figure 21 Bottom Exterior View of Boxer Cabinet Door Facing Up For mounting a battery box 5X 0 58 Knock out for cable access 5X 1 125 Knock out For large ca...

Page 20: ...tion BXM 10N HE5 20A 030 101815 Rev A R 20 1402IARA Figure 22 Right Side Exterior View of Boxer Cabinet Door Closed 17 5 22 5 27 75 26 8 Figure 23 Right Side Exterior View of Boxer Cabinet Door Open 4...

Page 21: ...0 101815 Rev A R 21 1402IARA Figure 24 Front Door Closed View of Boxer Cabinet with Mounting Hole Spacings 25 2 22 5 26 8 4 24 4 4 4 1 5 1 5 1 1 5 1 1 5 25 5 Figure 25 Front Door Open View of Boxer Ca...

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