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 Equipment Issue A

030‐101741 Rev. B, November 2013

Section BXM‐10N‐HE3‐20A

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2013 Westell, Inc. All rights reserved.  

Westell

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 is a registered trademark of and Boxer

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 is a trademark of Westell, Inc.

Page 1 of 24

1311IARB

 

Westell

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 Boxer

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 BXM1019‐NHE3

 & BXM1019‐NHE3G

Outdoor Cabinets with 24VDC

/

‐48VDC Heat Exchanger

CONTENTS

PAGE #

1. GENERAL

1

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2. FEATURES 3

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3. INSTALLATION

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4. MAINTENANCE

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5. SERVICE & REPAIRS

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6. CUSTOMER & TECHNICAL SERVICES

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7. WARRANTY & RETURNS

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8. SPECIFICATIONS

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9. APPENDIX A ‐ Product Views

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1.

GENERAL

1.1

Document Purpose

This document provides general, installation, and specifica­
tion information for the Westell

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 Boxer

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 BXM1019‐NHE3

and BXM1019‐NHE3G Outdoor Cabinets with Heat Ex­
changers (BXM1019‐NHE3 shown in Figure 1). This product
is designed to provide Network equipment protection in out­
door environments while providing a quick and easy customer
hand‐off. The intended audience for this document is engi­
neering, operations, and installation personnel of MSO, Telco,
and utility companies. See Table 4 for product ordering infor­
mation and available options, as well as information on the
companion but optional battery box or skirt that can be
mounted under the Boxer cabinet.

‐ NOTE ‐

Hereafter, either model cabinet may be referred to as the “Box­
er‐10” or “cabinet.” Where differences between models apply,
the “‐NHE3” or “‐NHE3G” model will be specified.

‐ NESC/OSHA NOTE ‐

All applicable NESC and OSHA requirements shall be followed
during installation of this product.

1.2

Document Status

Whenever this practice is updated, the reason will be stated in
this paragraph. Revision B adds the “G” model to the docu­
ment, adds several “G” models to Table 

4, adds the

NESC/OSHA note above, adds the GR‐487 Issue 4 compliant
bullet list feature in Paragraph 1.5 (for the ‐NHE3G model),
and updates Figure 2 and Figure 4 to show the pin‐in‐hex screw
locks for the ‐NHE3G model.

Figure 1.

Closed View of BXM1019‐NHE3 Cabinet

1.3

Product Purpose and Description

Boxer is a compact, actively‐cooled, GR‐487 Issue 4‐compliant
outdoor cabinet that can house and protect a wide range of
electronic equipment. Up to 10 vertical RUs (17.5”) of 19‐inch
wide internal rack space is available to house Network equip­
ment such as (but not limited to) multiplexers, copper bonding
solutions, Ethernet switches and media converters, xDSL
boxes, and DS3 hand‐offs. Protectively mounted on the Boxer
front door, separate from the interior rack space, is a heat ex­
changer and fan unit. Mounted on the inside left wall is a
controller card with factory‐installed wiring for the fans, tem­
perature and door alarms, and a 5A fan fuse. External wiring
at the card from the power source and alarm monitoring equip­
ment is accomplished using “Euro‐connector” snap‐in
terminal blocks on the card which can be quickly disconnected
and later re‐attached for easy connections.

Boxer supports rapid equipment installation and wiring
through the use of adjustable and removable 19” rack channels.
An access panel is located at the rear of Boxer to allow easy ac­
cess to the rear of the installed equipment. To ensure easy
access for input and out cabling, Boxer includes ample room
below the rack space as well as various sized conduit knock‐
outs.

1.4

Product Mounting

The Boxer cabinet is typically mounted outdoors, above
ground, on an H‐frame or wall. Optional mounting kits are
available to support a round pole (from 8” to 20” in diameter)
or a square pedestal or post (minimum 8” wide). Concrete pad
mounting is supported when used with the optional Boxer bat­

Summary of Contents for Boxer BXM1019-NHE3

Page 1: ...Table 4 adds the NESC OSHA note above adds the GR 487 Issue 4 compliant bullet list feature in Paragraph 1 5 for the NHE3G model and updates Figure 2 and Figure 4 to show the pin in hex screw locks for the NHE3G model Figure 1 Closed View of BXM1019 NHE3 Cabinet 1 3 Product Purpose and Description Boxer is a compact actively cooled GR 487 Issue 4 compliant outdoor cabinet that can house and protec...

Page 2: ...et is required 1 5 Product Features Each Boxer cabinet comes fully assembled pre wired tested and ready for field provided customer equipment installation and includes the following features and capabilities S NEMA 4 compliant both models S GR 487 Issue 4 compliant BXM1019 NHE3G model S Actively cooled with heat exchanger S Dissipates up to 400 watts S Field replaceable door mounted fans S 48VDC o...

Page 3: ... provided for temporary installation lift assistance Mount ing brackets Paragraph 2 1 2 3 are attached at the top and bottom of the back wall for permanent mounting The bottom floor of the main cabinet contains numerous differently sized intact knock outs Paragraph 2 1 2 7 to accommodate a variety of cable fitting or conduit sizes and types 2 1 2 1 Large Cabinet Door A full size locking door provi...

Page 4: ...ht corner to facilitate conduit attachment or power cable ac cess Inside the cabinet the fitting is connected to an AC outlet box immediately above it 2 1 2 7 Bottom Floor Knock outs Multiple knock outs are provided on the floor of the cabinet One near the center rear of the floor is for cable ingress and egress for an optional battery cabinet that can be mounted below the Boxer cabinet or for Net...

Page 5: ...itions are provided in the channel bracket Simply loosen the hex nut lift and slide the channel backward or forward the next slot position then tighten the nut Both vertical rack channels contain predrilled holes with stan dard hole spacings either 1 1 75 or 2 rack hole patterns to mount customer supplied equipment in the cabinet Network equipment up to 10 Rack Units 10 RUs 17 5 high can be mounte...

Page 6: ...rew holes strip approximately 3 8 off the end of each wire insert wire s into hole s tighten screws and push on the Euro connector see Paragraph 3 8 and 3 9 for more installation details Connector Name of Positions Position Name Description Left Side of Controller Card TEMP ALARM 2 NO Normally Open Installer connects to field provided equipment COM Common Installer connects to field provided equip...

Page 7: ...ted to this outlet AC power also can be provided to the GFI convenience outlet in the lower left front corner of the cabinet to facilitate the installer s test equipment powering by installing the provided AC to GFI 3 wire cable Figure 19 Figure 10 Ground Plate AC GFI Outlet Locations Ground Plate AC duplex outlet GFI outlet see Figure 19 2 2 8 Grounding and Bonding Center Boxer s grounding and bo...

Page 8: ...arge procedures must be followed to maintain personal and equipment safety Do not store units near magnetic electromagnetic or electrostatic fields Always store or ship units in the original static protective packaging from Westell Use anti static mats when working on units 3 3 Selecting and Preparing the Mounting Type and Site Pre Mounting Considerations Mount the cabinet in a location with an ad...

Page 9: ...ght of the internal equipment installed in the Boxer should not exceed 50 pounds The mounting surface structure and hardware must be able to support the combined weight 120 pounds 3 6 1 Mounting on an H Frame Follow company practice or the steps below to mount the Boxer cabinet on an H frame See Figure 12 for an H frame mounting drawing If the installation includes the battery box attach the batte...

Page 10: ...dlock Pick up any tools and materials at the installation site and clean the site of any trash or debris 3 6 2 Mounting on a Wall Follow company practices or the steps below to mount the Box er cabinet to an approved wall Figure 13 The approved wall and hardware used must be able to support the combined weight of the cabinet the equipment mounted inside the cabi net plus the optional battery box a...

Page 11: ... bottom mounting holes Mark the exact locations for the bottom bracket s mounting bolts through the predrilled slotted holes in the bottom mounting brack et Drill appropriately sized pilot holes slightly smaller than the width and depth of the bolts at the marked loca tions Do not drill the holes too large 10 Install bottom mounting bolts Insert and drive all bottom bolts completely in to their fi...

Page 12: ...ole Mount Kit BXA PM02 Contents Threaded rod Bracket Washers and Nuts BXA PM03 kit also includes a shelf Figure 15 Boxer Mounted on Pole with Pole Mount Kit Pole Also see the instructions in the optional BXA PM02 pole mount kit Also see the instructions in the optional BXA PM02 pole mount kit 4 Route ground wire through knock out hole Run the ap proved ground wire through the grommet or conduit to...

Page 13: ...stem power up 3 9 Optionally Connecting External AC Power For customer convenience an internal AC duplex outlet is fac tory installed on the interior floor of the cabinet near the rear right corner see Figure 19 which is connected to a standard electrical 1 2 conduit connector also factory installed at the exterior bottom of the cabinet see Figure 18 To use an exter nal 120 VAC power source to pow...

Page 14: ...s local codes and company practices Use cable ties and the holes in the flange of the L bracket located along the bottom rear of the cabinet for routing and securing this cable WARNING All cabinet AC DC power wiring cabling and installation methods both externally to the cabinet and installation and wiring of internal cabinet equipment must be performed by a qualified electrician in accordance wit...

Page 15: ...ired grommet 3 Attach the cable s connector to the appropriate connector of the targeted equipment 4 Repeat for each cable 5 Make any desired connections between pieces of equip ment 6 Use the bond posts and ground lugs provided on the ground plate as needed for bonding and grounding any communications cables brought into the Boxer cabinet 3 15 Making TEMP DOOR ALARM Connections The high temperatu...

Page 16: ... to the cabinet wall then pulling the card off the studs 4 Install new card Replace the old card with the new card ordered and received from Westell Be sure the card label ling is visible and not upside down align the mounting holes in the card with the posts on the cabinet wall then tighten the nuts onto the studs to secure the card Re in sert or snap on all connectors in their proper positions i...

Page 17: ...from each fan should first be twisted together as a single wire unit prior to insertion into its proper termination hole in the connector 16 Apply power re install FAN A Euro connector and fuse Keeping fingers hair clothing wires tools etc away from the fans insert the FAN A Euro connector and the 5A fuse back into their proper positions in the controller card Verify the connector is not upside do...

Page 18: ...is procedure WIRE AND BLOCK DISCONNECTION NOTE The Euro connector blocks used for making DC distribution and alarm wire connections facilitate a simple group disconnection of all alarm and dc distribution wire connections there s no need to unscrew each wire Simply remove the entire block by pulling the blocks away from the panel 1 Open the cabinet Open the cabinet door by loosening the cup washer...

Page 19: ...freight prepaid and a brief problem description to Voice 630 375 4457 email rgmdept westell com Replacements will be shipped in the fastest manner consistent with the urgency of the situation Westell will continue to repair or replace faulty equipment beyond the warranty period for a nominal charge Contact Westell for details TL9000 RECYCLING NOTE Westell recommends that its products be recycled a...

Page 20: ...so GR 487 Iss 4 compliant and uses pin in hex screws not cup washer A90 BXM1019 NHE3G 600W fan cooled always on customer access door 48VDC A90 BXM1019 CAF Main Cabinet SideCar Battery Box 400W heat exchanger always on 48VDC A90 BXSC1019 4H Boxer 16 16 RU 19 wide rack Main Cabinet 400W heat exchanger always on 48VDC A90 BXM1619 4HE 700W heat exchanger temp controlled 48VDC A90 BXM1619 7HE Same as t...

Page 21: ... heater pad n n n n A90 BXA PM02 Pole mount kit main cabinet n n n A90 BXA05V PM2 Pole mount kit main cabinet only n A90 BXA05V PM3 Pole mount kit main cabinet battery box n A90 BXA PM03 Pole mount kit main cabinet standard battery box n A90 BXA PM05 Pole mount kit main cabinet standard wide battery box n n n A90 BXA WH01 Wall H frame mount kit main cabinet standard wide battery box n n n n A90 BX...

Page 22: ...ew of Boxer Cabinet Door Facing Down Forward Figure 24 Bottom Exterior View of Boxer Cabinet Door Facing Up For mounting a battery box 5X 0 58 Knock out for cable access 5X 1 125 Knock out For large cable access 4X 2 50 Knock out Front knock outs typically for Customer Rear knock outs typically for Network ...

Page 23: ...ction BXM 10N HE3 20A 030 101741 Rev B R 23 1311IARB 17 5 22 5 27 75 26 8 43 4 Figure 25 Right Side Exterior View of Boxer Cabinet Door Closed Figure 26 Right Side Exterior View of Boxer Cabinet Door Open ...

Page 24: ...B R 24 1311IARB Figure 27 Front Door Closed View of Boxer Cabinet with Mounting Hole Spacings 25 2 22 5 26 8 4 24 4 4 4 1 5 1 5 1 1 5 1 1 5 25 5 Figure 28 Front Door Open View of Boxer Cabinet Showing Internal Rack 10 RUs of Rack Space 27 8 ...

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