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Wessex RMX TRIPLE 680, Operation Manual

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Wessex RMX TRIPLE 680 Operation Manual Download Page 23

21

21

PARTS ILLUSTRATION - DECK GEARBOX

Item No.

Part No.

Description

Qty.

1

GXS-0.151.0300.00

Casing

1

2

GXS-8.0.1.00870

Bearing

1

3

GXS-8.7.00744

Cap

1

4

GXS-8.6.5.00006

Plug

1

5

GXS-8.5.2.00131

Snap Ring

2

6

GXS-0.248.7500.00

Shim

2

7

GXS-0.244.7500.00

Shim

2

8

GXS-8.0.9.00024

Bearing

2

9

GXS-8.5.1.00680

Snap Ring

1

10

GXS-0.151.6001.00

Pinion Shaft

1

11

GXS-8.7.3.00027

Oil Seal

1

12

GXS-0.253.6201.00

Gear Z36

2

13

GXS-8.6.7.00269

Oil Filter Plug

1

14

GXS-8.0.9.00026

Bearing

1

15

GXS-0.151.2002.00

Shaft

1

16

GXS-8.7.3.00055

Oil Seal

1

17

GXS-8.4.1.00993

Parallel Key

1

18

GXS-8.1.1.00343

Bolt

4

19

GXS-0.140.1300.00

Cover

1

20

GXS-0.124.7101.00

Plate

1

PARTS ILLUSTRATION - DECK GEARBOX 

Summary of Contents for RMX TRIPLE 680

Page 1: ...A Broadwood International Product Operation Manual RMX TRIPLE 560 680 ROLLER MOWERS Manufacturers and Distributors of Quality Equipment Product Code L2043 Issue March 2013 GB...

Page 2: ......

Page 3: ...frame Assembly 16 Parts List RMX 180 240 300 Mainframe Assembly 17 Parts Illustration Parts List Drive Belts RMX180 18 Parts Illustration Parts List Drive Belts RMX240 19 Parts Illustration Parts List...

Page 4: ...le Chassis Assembly 37 39 Parts Illustration Rear Deck Assembly 40 Parts List Rear Deck Assembly 41 Parts Illustration Parts List Tensioner Arm Assembly 42 P T O Shaft Operation and Maintenance 43 44...

Page 5: ...that a copy of this Manual is kept in the workshop and one copy with the machine Further copies are available through your dealer On delivery your dealer should go through the workings of the machine...

Page 6: ...pr sentes doivent s carter d au moins 20 m tres du rayon d action de la machine D Umstehende m ssen mindestens 20 m vom Wirkungsbereich der Maschine entfernt sein GB Stand clear Flying objects possib...

Page 7: ...i Daumenduck zwischen Riemenscheiben 10 mm GB Lifting Point F Point de levage D Hebepunkt GB Always lock all cutter decks in the up position when travelling on the highway F Toujours verrouiller les p...

Page 8: ...operate the mower with people behind keep everybody especially children and animals at a safe distance minimum 20 metres 6 Stand well back from the machine when cutters are spinning 7 Regularly inspec...

Page 9: ...g are specifically excluded from our terms of warranty a Fair wear and tear especially to belts brushes blades and spinners b Damage to blades or brushes caused through incorrect positioning of the ro...

Page 10: ...ot come into contact the the P T O Shaft when turning We recommend that you remove or raise up the tractor link arms by adjustment of the arms USING THE RMX TRIPLE 1 Having hitched up to the tractor y...

Page 11: ...lts ALTERING THE CUTTING HEIGHT 1 Lift the mower decks slightly off the ground on the hydraulic linkage and switch off the tractor 2 Loosen but do not remove the skid fixing bolts There are two each s...

Page 12: ...OTORS THIS WILL CAUSE DAMAGE NOT COVERED BY WARRANTY Inspect front and rear rollers and scraper wires Regularly clean cut grass from under belt covers In dry conditions a leaf blower or airline is ver...

Page 13: ...nd replace with only genuine spare parts Re tighten all tensioners and clamping nuts New belts always stretch after 3 4 hours work Re tension all belts after 4 hours of work then inspect periodically...

Page 14: ...ulleys 7 Replace with new belts Wessex Part No WX 5934 8 Refit the gearbox mounted belt retainers 9 Lower the side decks to the ground Ensure that all bystanders are clear of the decks when lowering 1...

Page 15: ...beacon are working and that the number plate is visible 4 If hydraulic braking option is fitted make sure that it is connected to the tractor and well maintained 5 The RMX Triple is fitted with suspen...

Page 16: ...nd materials After pressure washing always run mower for a short time to expell any water from bearings TROUBLESHOOTING FAULT CAUSE REMEDY Leaving wheel track uncut 1 Forward speed too fast 2 Cutting...

Page 17: ...oist when changing blades Never work beneath an unsupported machine To change the blade tips remove the blade retaining bolt using a 19mm socket spanner Replace blade tips using new locking nuts SPECI...

Page 18: ...16 PARTS ILLUSTRATION RMX 180 240 300 MAINFRAME 39 3 4 5 6 1 2 10 11 12 17 18 27 28 38 37 36 35 34 33 32 31 30 29 15 16 44 40 48 41 42 43 45 46 47 50 52 51 51 49...

Page 19: ...WX 0705 1 Adjuster Cover Fastening Set 30 WX 14456 4 WX 14456 4 WX 14456 4 Adjuster Cover 31 WX 8002 4 WX 8002 4 WX 8002 4 Skid Bolt 32 WX 0246 4 WX 0246 4 WX 0246 4 Grease Nipple 33 WX 14556 4 WX 14...

Page 20: ...Pulley 2 5 WX 6038 Jockey Bearing 2 6 WX 4022 Circlip 2 7 WX 15903 Jockey Bolt 2 8 WX 11162 Gearbox Pulley 1 9 WX 8662 Taper Lock 1 10 WX 0647 Key 1 11 WX 10462 4 Row Pulley 1 12 WX 11362 Taper Lock...

Page 21: ...WX 11162 Gearbox Pulley 1 7 WX 8662 Taper Lock 1 8 WX 0647 Key 1 9 WX 5234 Belt 2 10 WX 4534 Belt 2 11 WX 5134 Belt 2 12 WX 13066 Jockey Bracket 4 13 WX 16003 Jockey Bracket Fastening Set 4 14 WX 1296...

Page 22: ...X 4022 Circlip 4 6 WX 15903 Jockey Bolt 4 7 WX 10462 4 Row Pulley 3 8 WX 11362 Taper Lock 3 9 WX 11162 Gearbox Pulley 1 10 WX 8662 Taper Lock 1 11 WX 0647 Key 1 12 WX 4534 Drive Belt 4 13 WX 0234 Driv...

Page 23: ...500 00 Shim 2 8 GXS 8 0 9 00024 Bearing 2 9 GXS 8 5 1 00680 Snap Ring 1 10 GXS 0 151 6001 00 Pinion Shaft 1 11 GXS 8 7 3 00027 Oil Seal 1 12 GXS 0 253 6201 00 Gear Z36 2 13 GXS 8 6 7 00269 Oil Filter...

Page 24: ...22 PARTS ILLUSTRATION RMX 180 240 300 SPINDLES ASSEMBLY 22 20...

Page 25: ...66 Spindle 1 8 WX 0220 Fibre Washer 1 9 WX 7270 Blade Bar 1 10 WX 2701 Spindle Assembly Fastening Set 1 11 WX 14966 Spindle Spacer 1 12 WX 2166 Oil Seal Housing 1 13 WX 0346 Grease Nipple 1 14 WX 1966...

Page 26: ...24 PARTS ILLUSTRATION TRIPLE MAIN ASSEMBLY 1 14 11 2 4 8 35 22 19 10 24 27 26 32 25 44 43 15 46 43 20 42 46 43 20 45 36 42 48 47 7 6 21 3 5 46 43 43 16 45 41 23 30 31 51 52...

Page 27: ...ple Wheel Assembly 2 12 WX 26980 Left Hand Wing Assembly 1 13 WX 27080 Right Hand Wing Assembly 1 14 WX 18356 Single Acting Ram Triple Side Decks 2 15 WX 8728 Wing Pin 4 16 WX 9628 Wing Ram Pin Fixed...

Page 28: ...26 PARTS ILLUSTRATION TRIPLE MAIN ASSEMBLY 50 47 46 43 33 37 38 39 44 43 17 18 40 41 28 29...

Page 29: ...150 Bolt 2 38 F XWF220 Flat Washer 2 39 F XNN220 Nylock Nut 2 40 F XWF240 Washer 8 41 WX 5422 10 x 80 Split Pin 8 42 WX 5222 6 3 x 63 Split Pin 4 43 F XWF208 Flat Washer 30 44 F XSM0820 Set Screw 14 4...

Page 30: ...28 PARTS ILLUSTRATION RIGHT HAND WING ASSEMBLY 6 7 5 11 3 25 26 43 4 12 20 19 2 1 18 17 24 46 47 45 40 42 27 28 32 29 31 30 38 22 8 9 10 33 14 21 22 23 15 41 39 13 29 37 34 34 35 37 36 16 44 16...

Page 31: ...1 10 WX 12962 Taperlock Bush 1 11 WX 2281 P T O Shaft 1 12 WX 8828 Pin Gimbal Roll 1 13 WX 9328 Pin Gimbal To Deck 2 14 F XWF230 Flat Washer 6 15 F XBM30300 Bolt 2 16 F XNN230 Nylock Nut 3 17 WX 17876...

Page 32: ...30 PARTS ILLUSTRATION RIGHT HAND WING ASSEMBLY 6 7 5 11 3 25 26 43 4 12 20 19 2 1 18 17 24 46 47 45 40 42 27 28 32 29 31 30 38 22 8 9 10 33 14 21 22 23 15 41 39 13 29 37 34 34 35 37 36 16 44 16...

Page 33: ...XWF216 Flat Washer 12 35 F XSM1650 Set Screw 3 36 F XSM1660 Set Screw 3 37 F XNN216 Nylock Nut 6 38 F XSM1235 Set Screw 4 39 F XSM0820 Set Screw 3 40 F XWF210 Flat Washer 9 41 F XSM1025 Set Screw 1 4...

Page 34: ...32 PARTS ILLUSTRATION LEFT HAND WING ASSEMBLY 7 5 11 4 3 25 26 2 1 18 17 20 43 19 22 43 39 40 6 22 23 12 46 47 45 41 16 14 14 33 38 37 16 34 37 34 36 21 42 15 39 8 9 10...

Page 35: ...62 Pulley 1 10 WX 12962 Taperlock Bush 1 11 WX 2281 P T O Shaft 1 12 WX 8828 Pin Gimbal Roll 1 13 WX 9328 Pin Gimbal To Deck 2 14 F XWF230 Flat Washer 6 15 F XBM30300 Bolt 2 16 F XNN230 Nylock Nut 3 1...

Page 36: ...34 PARTS ILLUSTRATION LEFT HAND WING ASSEMBLY 7 5 11 4 3 25 26 2 1 18 17 20 43 19 22 43 39 40 6 22 23 12 46 47 45 41 16 14 14 33 38 37 16 34 37 34 36 21 42 15 39 8 9 10...

Page 37: ...XWF216 Flat Washer 12 35 F XSM1650 Set Screw 3 36 F XSM1660 Set Screw 3 37 F XNN216 Nylock Nut 6 38 F XSM0820 Set Screw 3 39 F XWF210 Flat Washer 9 40 F XSM1025 Set Screw 1 41 F XNN210 Nylock Nut 4 42...

Page 38: ...LLUSTRATION TRIPLE CHASSIS ASSEMBLY 22 21 10 6 7 42 37 20 40 27 23 11 12 15 13 40 14 16 20 1 9 2 44 43 39 31 18 19 17 33 34 36 35 39 32 30 24 25 26 29 28 29 28 49 38 37 41 31 50 51 43 45 3 5 4 8 31 17...

Page 39: ...Bush 20 x 23 x 28 15 4 13 WX 27780 Fabrication Buffer Body 2 14 WX 5225 Spring 2 15 WX 18576 Buffer 2 16 WX 24080 Impact Buffer 2 17 WX 8076 Wing Latch 6 18 WX 8538 Bush 22 x 24 10 6 19 WX 25580 Cap...

Page 40: ...LLUSTRATION TRIPLE CHASSIS ASSEMBLY 22 21 10 6 7 42 37 20 40 27 23 11 12 15 13 40 14 16 20 1 9 2 44 43 39 31 18 19 17 33 34 36 35 39 32 30 24 25 26 29 28 29 28 49 38 37 41 31 50 51 43 45 3 5 4 8 31 17...

Page 41: ...8 36 F XNN206 Nylock Nut 8 37 F XWF212 Flat Washer 8 38 F XSM1245 Set Screw 2 39 F XSM1025 Set Screw 6 40 F XSK1020 Socket Cap Bolt 6 41 F XNN212 Nylock Nut 2 42 F XSM1250 Set Screw 4 43 F XWF208 Flat...

Page 42: ...40 PARTS ILLUSTRATION REAR DECK ASSEMBLY 13 17 18 14 10 1 5 6 9 15 4 2 21 3 22 17 12 8 7 11 20 19...

Page 43: ...40 Roller Mower 1 11 WX 2226 Link Pin Lower 2 12 WX 2126 Link Pin Upper Rear 2 13 WX 0627 Lynch Pin 8mm 2 14 WX 0727 Lynch Pin 12mm 2 15 WX 5222 Split Pin 8 16 F XSM1650 Screw 2 17 F XSM1660 Screw 6 1...

Page 44: ...29380 Left Hand Arm Fabrication Tensioner 1 2 WX13266 Jockey Pulley Plain 1 3 WX 30080 Sleeve Tensioner Wheel 1 4 WX 6038 Bearing 2 5 WX 5322 Circlip External 28 x 1 5 Din 471 2 6 F XBM20150 Bolt 1 7...

Page 45: ...RICATION Lubricate with quality grease before starting work and every 8 operating hours IMPORTANT Lubricate P T O guard bearings The universal joint cover at each end may need retracting to access gre...

Page 46: ...ter sliding profiles by the same length as the guard tubes Round off all sharp edges and remove burrs Grease sliding profiles No other changes may be made to the PTO drive shaft and guard CHAINS Chain...

Page 47: ...personnel have been trained in the safe use of this Wessex machine and have understood the contents of the Operator s Manual SAFETY TRAINING INDUCTION OPERATOR INSTRUCTOR TRAINER Date Name Signature N...

Page 48: ...OURS Spindle Rotor remove tangled objects Inspect condition of Blades All bolts and nuts re tighten if req d Grease Rotor Bearings Grease Roller Bearings Check Gearbox Oil Level Inspect Roller Scraper...

Page 49: ...RMX 560 680 RMX TRIPLE MARCH 2013...

Page 50: ...rnational Trading Estate Oakhanger Road Bordon Hampshire GU35 9HH Telephone 01420 478111 Fax 01420 483000 e mail sales broadwoodintl co uk www broadwoodintl co uk Manufacturers and Distributors of Qua...

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