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Version 10.12.2019

 

page 14 

 

 WERAC Elektronik GmbH 

6.11 

Definition of the different possible operating modes for the control unit WGN 110 

6.11.1  WGN 110 

Additional to its normal function as ESPE (mode 0) the control unit WGN 110 has three more 
operating  modes. The  additional  modes  (mode  1,  mode  2  and  mode  3)  allow  to  bypass  the 
light grid (LG) respectively reduced resolution or fixed blanking of lines of the light grid.  
 
To  use  the  modes  1  to  3  the  control  unit  WGN  110  is  equipped  with  two  type  4  inputs, 
according to PL e, contact pair 1

 

(B1/B2 and B3/B4) and for contact pair 2 (B5/B6 and B7/B8)  

in each case to connect two floating normally open (NO) contacts e.g. for a two-channel safety 
equipment. 
 
The following operation modes are distinguished: 
- Mode 0   Monitoring with the ESPE (like WGN 100) 
- Mode 1   Mode  0  +  Bypassing  the  LG  with  contact  pair  1/  Bypassing  the  LG  with  contact 

pair 2 

- Mode 2   Mode  0  +  Reduced  resolution  with  contact  pair  1/  Bypassing the LG  with  contact 

pair 2 

- Mode 3   Fixed  Blanking  +  Bypassing  the  LG  with  contact  pair  1/  Bypassing  the  LG  with 

contact pair 2 

 
In mode 0 the control unit WGN 110 behaves exactly like the WGN 100. The additional inputs/ 
contacts are not evaluated. 
 

Caution! 

When using mode 2 it should be noted that the function ”bypassing the light grid” has a higher 
priority than reduced resolution. E.g. if both contact pairs are activated the function bypassing 
is selected. (Details can be found in chapter 6.11.6 and 6.11.7) 
 

6.11.2  Bypassing the light grid (LG) 

If  an  operating  mode  with  bypassing  the  light  grid  was  selected  in  the  alignment  mode,  the 
safety  function  of  the  light  grid  can  be  bypassed  with contact pair  1  and  2  in  mode  1  and 3 
(bypassing the lightgrid or fixed blanking). In mode 2 the light grid can be bypassed only with 
contact pair 2. To activate the bypassing both NO contacts of a contact pair must close within 
one second. As long as the light grid is bypassed by the two NO contacts no monitoring of the 
guarded area takes place, i.e. an interruption of the light grid will not be detected! 
 
During mode 1, 2 and 3 the connected inputs/ contacts were monitored dynamically. 
 
The use of the function “bypassing the light grid” is only allowed for applications were the risk 
assessment showed that bypassing is permissible. 
 

6.11.3  Reduced resolution (blanking of light beams) 

If  operating  mode  2  was  selected  in  the  alignment  mode,  contact  pair  1  can  activate  the 
blanking  of the  teached-in  lines.  To  activate the blanking  mode  both  NO  contacts of  contact 
pair 1 must close within one second. 
As long as the blanking function is activated by the two NO contacts, only the remaining part 
of the guarded area is monitored, i.e. an interruption of the light grid in the teached-in blanking 
area will not be detected! 
 
During mode 2 the connected inputs/ contacts were monitored dynamically by the control unit. 
 
The  blanked  light  beams  are  determined  in  an  extra  teach-in  function  within  the  alignment 
mode. Then they are saved in the internal memory of the control unit. 
 
The  use  of  the  function  switched  blanking  is  only  allowed  for  applications  were  the  risk 
assessment showed that blanking is permissible. 
 

Summary of Contents for SAFETY 40

Page 1: ...Version 10 12 2019 Safety Light Grids and Multibeam Safety Light Barriers Technical Description...

Page 2: ...L e safety category 4 of EN ISO 13849 1 2008 resolution 14 mm finger guard 30 mm finger guard or 40 mm hand guard Width of guarded area with resolution 30 mm or 40 mm 0 6 m or 3 10 m with 14 mm resolu...

Page 3: ...n the control unit and visually indicated for the user in the emitter The light grid is in the OFF state after power supply ON or a light barrier interruption This is indicated by the red LED Provided...

Page 4: ...100 see fig 1 connection A1 A2 normally open contact security output relay A OSSD 1 connection A5 A6 normally open contact security output relay B OSSD 2 connection A3 A4 normally closed contact e g m...

Page 5: ...unit to emitter or receiver 10 m with UL listed cables 15 m with VDE 0472 804 cables Table 4 4 Diagram of connections The sequential switching has to conform the risk evaluation of the machinery Our...

Page 6: ...r varistor 5 1 Proposed wiring diagram for control unit WGN100 WGN 110 to Performance Level PL e Category 4 according to EN ISO 13849 1 on power driven machinery PDM with start up test and restart loc...

Page 7: ...d EN 999 ISO 13855 and the type C standards of the corresponding machinery Operation e g in the following areas of operation is possible Operating machines for the chemicals rubber and plastics indust...

Page 8: ...m Example A machine with a braking time of 100 ms is equipped with a light grid ESPE with a resolution of 30 mm and a response time of 20 ms C 8 30 14 mm 128 mm S 2 m s 100 ms 20 ms 128 mm 240 mm 128...

Page 9: ...s of 1 2 or 3 passive components green If the result of the risk evaluation is such that protective devices have to be used with several single beams they must be positioned at a distance obtained usi...

Page 10: ...label on the emitters and receivers In the case of cascades the response time is dependent on the total number of lines in all light grids The following applies tR cascade tRG tRL total It is not val...

Page 11: ...of 1 or max 2 deflector mirrors 6 8 Optical bypassing To prevent optical bypassing a minimum distance A of the optical axis to reflective surfaces must be complied with Read off the value in the diagr...

Page 12: ...vers The procedure for alignment of the emitter and receiver elements is described in the following section a The emitters and receivers are mounted as described under 6 9 Ensure that the longitudinal...

Page 13: ...rupted off grid ready for activation external restart lock enabled off grid ready for activation Less light reserve in relation to calibrated reference off light grid active and free Less light reserv...

Page 14: ...light grid LG If an operating mode with bypassing the light grid was selected in the alignment mode the safety function of the light grid can be bypassed with contact pair 1 and 2 in mode 1 and 3 byp...

Page 15: ...green OSSD ON as soon as the start release is activated and the light grid is free 7 In normal operation in mode 1 the DIP switch is set In mode 2 as AOPD with additional function reduced resolution...

Page 16: ...be open Both contacts of a contact pair must close within a time slot of one second Only the contact pair which fulfills this requirement activates the overriding The second contact pair now cannot i...

Page 17: ...t the switches Caution risk of injury When using the function reduced resolution the lines specified for bypassing were no longer evaluated when contact pair 1 is closed The guarded area then is reduc...

Page 18: ...SichV nature scope and times for regular inspections must be determined by the user for the specific work equipment Furthermore the qualifications and requirements e g technical expert or professional...

Page 19: ...ion code for standard light grid with 14 30 and 40 mm resolution W G x x x x x x x x x 0 Examples for emitters standard design with 14 mm resolution System length Type designation code Overall length...

Page 20: ...4 1 ms 208 2 mm results at a 14 mm resolution see Section 6 2 and S230 336 2 mm at a 30 mm resolution The dimension for the height of the section with a 14 mm resolution is calculated as follows mm 26...

Page 21: ...mm No of lines NL Response time tR in ms 1085 WLS 4108A 080 0 1123 1200 80 15 18 3 1080 WLS 4108A 100 0 1118 1200 100 12 17 8 1070 WLS 4107A 120 0 1108 1200 120 10 17 5 760 WLS 4076A 150 0 798 900 150...

Page 22: ...listing Depending on the mounting type for rail mounting number of retainer blocks WHK1 number of angle brackets WHW1 or number of hinge brackets WSH1 for end piece mounting number of mounting bracke...

Page 23: ...00 2 Fig 15 Control unit WGN 110 0 168 DIP S1 115 7 Aufschnappteil f r TS 35 45 132 Empf Sender Start Ausg nge Netz gr n gelb rot RJ 45 RJ 45 Typenschild 10 20 16 168 DIP S1 115 7 Aufschnappteil f r T...

Page 24: ...AC Elektronik GmbH Fig 16 Retainer block WHK1 Left Fig 17 Angle bracket WHW1 for fixing the retainer block Right Fig 18 Mounting bracket WHW2 for fixing the head pieces Fig 19 Hinge bracket WSH1 10 22...

Page 25: ...Emitter 30 mm resolution with 2 lenses per 50 mm module The 14 mm resolution has 5 lenses per 50 mm module Resolution 40 mm has one lense per 35 mm module In the case of cascading the connection on th...

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