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Wenglor EtherCAT ZAI02CN0x, Operating Instructions Manual

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Wenglor EtherCAT ZAI02CN0x Operating Instructions Manual Download Page 6

6

For Your Safety

2.  For Your Safety

2.1  Use for Intended Purpose

Connection Boxes
Connection Boxes are used to reduce wiring effort in systems with many sensors/actuators, and to link them 
to an Industrial Ethernet network. The digital inputs and outputs can be
addressed and evaluated directly via the network.

This product can be used in the following industry sectors:

• Special machinery manufacturing
• Heavy machinery manufacturing
• Logistics
• Automotive industry
• Food industry
• Packaging industry
• Pharmaceuticals industry
• Clothing industry
• Plastics industry
• Woodworking industry
• Consumer goods industry
• Paper industry
• Electronics industry
• Glass industry
• Steel industry
• Printing industry
• Aviation industry
• Construction industry
• Chemicals industry
• Agriculture industry
• Alternative energy
• Raw materials extraction

Summary of Contents for EtherCAT ZAI02CN0x

Page 1: ...ZAI02CN0x Connection Boxes Operating Instructions Available as PDF file only Revision level 14 07 2016 Version 2 0 0 www wenglor com EN...

Page 2: ...ovals and IP Protection 8 3 Technical Data 8 3 1 Housing Dimensions 9 3 2 Wiring Diagram 10 3 3 Accessory Products 11 3 4 System Layout 13 3 5 Scope of Delivery 14 4 Transport and Storage 14 4 1 Trans...

Page 3: ...tion 26 7 6 EtherCAT State Machine 26 8 Web Based Configuration 27 8 1 Accessing the Administration Interface 27 8 2 Overview Page 29 8 3 Page Layout 30 8 4 Device General 31 8 5 Device Settings 32 8...

Page 4: ...on hand for later reference 1 2 Explanations of Symbols Safety precautions and warnings are emphasized by means of symbols and attention getting words Safe use of the product is only possible if thes...

Page 5: ...iance with the instructions Use of the product for purposes other than those intended Use by untrained personnel Use of unapproved replacement parts Unapproved modification of products These operating...

Page 6: ...twork This product can be used in the following industry sectors Special machinery manufacturing Heavy machinery manufacturing Logistics Automotive industry Food industry Packaging industry Pharmaceut...

Page 7: ...ave uninterrupted access to the operating instructions DANGER Risk of personal injury or property damage in case of incorrect initial start up and maintenance Personal injury and damage to equipment m...

Page 8: ...protected Yes Number of standard I O pins 16 Housing material Aluminum Weight 1100 g Protection IP 67 Connector type power 5 pin Connector type Industrial Ethernet ports M12 1 4 pin D coded Connector...

Page 9: ...es the tightening torques of the plugs and mounting options in order to assure compliant error free operation Connector Type Tightening Torque Nm M12 0 4 7 8 plug 1 5 FE ground strap 2 2 0 2 Connectio...

Page 10: ...tion Receiver Line Emitter Line Grounding Switching Distance Reduction Ethernet Receive Path Ethernet Send Path Interfaces Bus A B Emitted Light disengageable Magnet activation Input confirmation Cont...

Page 11: ...able connector technology for your Connection Box Plug connector 7 8 5 pin Order number ZAT77NN01 Suitable plug 77 S82 Plug connector 7 8 5 pin Order number ZAB78NN01 Suitable plug 78 S87 Connecting c...

Page 12: ...ting cable 7 8 5 pin Order number ZAS78R601 cable length 10 m Suitable plug 78 S75 RJ45 Plug connector 8 pin Order number ZAT45NN01 Suitable plug 45 S48 Plug connector M12 1 4 pin Order number ZAT51NN...

Page 13: ...10 m Suitable plug 51 Order number ZAV51R202 cable length 2 m Order number ZAV51R602 cable length 10 m Suitable plug 51 2 Connection cables M12 1 4 pin available in various lengths for connecting sen...

Page 14: ...onditionally accept the package and notify the manufacturer of the damage Then return the device making reference to damage in transit 4 2 Storage The following points must be taken into condition wit...

Page 15: ...V Order Number Description Cable Length Plug Pattern ZAV51R201 ZAV51R601 Connection cable 4 pin M12 1 plug on both ends 2 m 10 m 3 4 3 4 ZAV51R202 ZAV51R602 Connection cable M12 1 plug 4 pin RJ45 plu...

Page 16: ...dards and safety rules Protect the product against mechanical influences Make sure that the Connection Box is mounted in a mechanically secure fashion Specified torque values must be complied with see...

Page 17: ...V DC USystem Sensor supplies the Connection Box and all connected sensors with voltage and UDigital I O is used to supply voltage to the digital I O ports Voltage from USystem Sensor must not be swit...

Page 18: ...Industrial Ethernet Cable wenglor offers a range of preassembled Industrial Ethernet cables In order to assure simple and reliable wiring we recommend using out preassembled Industrial Ethernet cable...

Page 19: ...a cool down phase the Connection Boxes are started back up again automatically The current status can be read out via the PROFINET Status module Individual output pin monitoring and overall current mo...

Page 20: ...Initial Start Up Project engineering installation initial start up maintenance and testing of the devices may only be carried out by electricians with recognized training who are familiar with safety...

Page 21: ...data watchdog timeout EtherCAT watchdog timeout Red blinking Red blinking invalid configuration MS module status Off Green Operate status Red Device error Red blinking The LED display at the M12 socke...

Page 22: ...example based on the TwinCAT System Manager from Beckhoff The first step involves accessing the list of real time Ethernet compatible devices After the right network card has been installed new slave...

Page 23: ...6Ch little en dian representation of load restore any other don t restore 1018h Identity object 00h Highest sub index supported U8 RO No 04h 01h Vendor ID U32 RO No 0000059Bh See default value 02h Pro...

Page 24: ...r of assigned TPDO U8 W in PreOp R in OP No 01h 01h Sub index 001 U16 W in PreOp R in OP No 1A00h 1C32h Sync manager 2 synchronization 1C33h Sync manager 3 synchronization 7 2 Device Profile Area Inde...

Page 25: ...ue pin 4 U8 RW No 00h 00h FFh 0 output off 1 output on 2020h I O port state see 7 5 Port Allocation on page 26 00h Highest sub in dex supported U8 RO No 04h 01h I O error state pin 2 U8 RO Optional 00...

Page 26: ...tputs set to 0 No communication with the device PreOp The outputs are switched to 0 upon changing to the PreOp state Configuration via acyclic data SDO and the website is then possible SafeOp The outp...

Page 27: ...t Search Enter the product number Download general instructions in the section entitled Displaying and Working with the Integrated Webserver An active mailbox and active network communication are prer...

Page 28: ...28 Web Based Configuration...

Page 29: ...le the ZAI02CN01 the IP address must be entered to the browser s address line as described Example http 192 168 100 1 IP address which has been selected e g via TwinCAT in the Connection Box s EoE sec...

Page 30: ...ayout The website is subdivided into the following four areas 1 Language selection The website can be changed from English default language to German Italian French or Spanish with the language select...

Page 31: ...ion is the Connection Box s version number Manufacturer The manufacturer of the Connection Box is wenglor Description The description indicates the type of product The product s Industrial Ethernet in...

Page 32: ...ges can be changed and the device can be reset via the device settings category selection NOTE The displayed network settings IP address subnet mask and standard gateway cannot be changed in the websi...

Page 33: ...of a reset at the controller Reset The following settings are returned to their default values after activating the reset button Parameters of the digital I O ports all digital I O ports are switched...

Page 34: ...h two digital inputs outputs The parameters of the digital inputs outputs are configured via the digital I O ports page Pins 2 and 4 can be configured as inputs or outputs If the pin is configured as...

Page 35: ...it can also be set via the controller for normal operation COM fault action This function stipulates the output function of the output pins after a network crash Selection can be made from amongst 0V...

Page 36: ...ve pressure and rubbing Large areas of contamination including greasy oily or sooty surfaces as well as adhe sive residues can be removed with aromatic free mineral spirits or isopropyl alcohol Use cl...

Page 37: ...eOp PRE operational SafeOp SAFE operational UA UDigital I O UB BS USystem Sensor UB Operating voltage XML Extensible markup language 11 2 Change Index Operating Instructions Version Date Description C...

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