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BELT SANDER SAFETY WARNINGS

WARNING!

 Do not operate the power tool until you have read and understood the following instructions and 

the warning labels. 

11. Unplug Your Sander.

 Ensure that the sander is 

disconnected from the main supply before servicing, 

lubricating, making adjustments, changing accesso-

ries, or replacing sanding belts. Accidental start-ups 

may occur if the tool is plugged in during an acces-

sory change. Before plugging the tool back in, check 

that the trigger is OFF.

12. Replacing the Sanding Belt.

 Replace the sand-

ing belt as soon as it becomes worn or torn. Torn 

sanding belts can cause deep scratches that are dif-

ficult to remove. Ensure that the sanding belt is the 

correct size for the machine. After changing a sand-

ing belt, rotate the belt to make sure it doesn’t hit any 

part of the tool.

13. Cleaning Your Sander.

 Clean and maintain your 

tool periodically. When cleaning a tool, be careful 

not to disassemble any portion of the tool. Internal 

wires may be misplaced or pinched and safety guard 

return springs may be improperly mounted. Certain 

cleaning agents such as gasoline, carbon tetrachlo-

ride, ammonia, etc. may damage plastic parts.

KICKBACK SAFETY

Kickback is a sudden reaction to a pinched or snagged 

rotating wheel, backing pad, brush or any other ac-

cessory. Pinching or snagging causes rapid stalling 

of the rotating accessory, which in turn causes the 

uncontrolled power tool to be forced in the direction 

opposite of the accessory’s rotation at the point of 

binding.
Kickback is the result of power tool misuse and/or 

incorrect operating procedures or conditions and 

can be avoided by taking the proper precautions as 

given below.
1. Maintain a firm grip on the power tool and position 

your body and arm to allow you to resist kickback 

forces. Always use the auxiliary handle, if provided, 

for maximum control over kickback or torque reac-

tion during start-up. The operator can control torque 

reactions or kickback forces, if proper precautions 

are taken.

2. Never place your hand near the rotating acces-

sory. The accessory may kick back over your hand.
3. Do not position your body in the area where the 

power tool will move if kickback occurs. Kickback 

will propel the tool in the direction opposite to the 

wheel’s movement at the point of snagging.
4. Use special care when working corners, sharp 

edges, etc. Avoid bouncing and snagging the acces-

sory. Corners, sharp edges or bouncing have a ten-

dency to snag the rotating accessory and cause loss 

of control or kickback.

VIBRATION SAFETY

This tool vibrates during use. Repeated or long-term 

exposure to vibration may cause temporary or per-

manent physical injury, particularly to the hands, 

arms and shoulders. To reduce the risk of vibration-

related injuries:
1. First, be examined by a doctor and then have regu-

lar medical check-ups to ensure medical problems 

are not being caused or worsened from using this 

tool. People who are pregnant, have impaired blood 

circulation to the hand, past hand injuries, nervous 

system disorders, diabetes, or Raynaud’s disease 

should NOT use this tool.
2. If you feel any symptoms related to vibration (such 

as tingling, numbness, and white or blue fingers), 

stop working and seek medical advice as soon as 

possible.
3. Do not smoke during use. Nicotine reduces the 

blood supply to the hands and fingers, increasing the 

risk of vibration-related injury.
4. Wear suitable work gloves to reduce the effects of 

vibration.
5. Hold the tool firmly enough to keep safe control of 

it, but NOT too tightly. The risk associated with vibra-

tion is increased when the gripping force is high. Let 

the tool do the work.

6. Take vibration-free breaks during each day of work.

7

Summary of Contents for HB6319

Page 1: ...uble free performance Pay close attention to the rules for safe operation warnings and cautions If you use your tool properly and for its intended purpose you will enjoy years of safe reliable service NEED HELP CONTACT US Have product questions Need technical support Please feel free to contact us TECHSUPPORT WENPRODUCTS COM 1 800 232 1195 M F 8AM 5PM CST For replacement parts and the most up to d...

Page 2: ...gs 6 Electrical Information 8 BEFORE OPERATING 9 Unpacking Packing List 9 Know Your Belt Sander 10 Assembly Adjustments 11 OPERATION MAINTENANCE 13 Operation 13 Maintenance 13 Exploded View Parts List 15 Warranty Statement 19 2 To purchase accessories and replacement parts for your tool visit WENPRODUCTS COM ...

Page 3: ...at your tool does not exactly match this manual please visit wenproducts com for the most up to date manual or contact our customer service at 1 800 232 1195 Keep this manual available to all users during the entire life of the tool and review it frequently to maximize safety for both yourself and others Indicates danger warning or caution The safety symbols and the explanations with them deserve ...

Page 4: ...hock PERSONAL SAFETY 1 Stay alert watch what you are doing and use com mon sense when operating a power tool Do not use a power tool while you are tired or under the influence of drugs alcohol or medication A moment of inatten tion while operating power tools may result in serious personal injury 2 Use personal protective equipment Always wear eye protection Protective equipment such as a respira ...

Page 5: ...cordance with these instructions taking into ac count the working conditions and the work to be per formed Use of the power tool for operations different from those intended could result in a hazardous situa tion 8 Use clamps to secure your workpiece to a stable surface Holding a workpiece by hand or using your body to support it may lead to loss of control 9 KEEP GUARDS IN PLACE and in working or...

Page 6: ...ad can cause irreversible brain and nervous system dam age to which young and unborn children are particularly vulnerable Any pre 1960s building may have paint containing lead on wood or metal surfaces that has since been covered with additional layers of paint Lead based paints should only be removed by a professional and should not be removed using a sander If you sus pect that paint on surfaces...

Page 7: ... and arm to allow you to resist kickback forces Always use the auxiliary handle if provided for maximum control over kickback or torque reac tion during start up The operator can control torque reactions or kickback forces if proper precautions are taken 2 Never place your hand near the rotating acces sory The accessory may kick back over your hand 3 Do not position your body in the area where the...

Page 8: ... loss of power and overheating The table below shows the correct size to be used according to cord length and ampere rating When in doubt use a heavier cord The smaller the gauge number the heavier the cord DOUBLE INSULATED CHARGER The tool s electrical system is double insulated where two systems of insulation are provided This eliminates the need for the usual three wire grounded power cord Doub...

Page 9: ...ke out all contents and accessories Do not discard the packaging until everything is removed Check the packing list below to make sure you have all of the parts and accessories If any part is missing or broken please contact customer service at 1 800 232 1195 M F 8 5 CST or email techsupport wenproducts com Belt Sander 80 Grit Sanding Belt Dust Collection Bag 9 ...

Page 10: ... controls of your tool The components will be referred to later in the manual for assembly and operation instructions 3 2 5 6 7 9 10 8 1 Front Handle 2 Drive Belt Cover 3 Tracking Adjustment Knob 4 Variable Speed Wheel HB632V Only Not Shown 5 Continuous Running Switch 6 Dust Extraction Port 7 ON OFF Trigger Switch 8 Rear Handle 9 Belt Tensioning Lever 10 Front Roller 11 Dust Collection Bag 11 10 4...

Page 11: ...e correct grit and speed for operation for HB632V CHOOSING SANDING BELTS 1 Unplug the sander turn it upside down and set it on a stable surface 2 Pull out the belt tension lever Fig 1 1 to retract the front roller Fig 1 2 and loosen the belt s tension 3 Slide the sanding belt off 4 Mount a new sanding belt on the rollers Make sure that the arrow on the inside of the belt is pointing the same direc...

Page 12: ...g and vacuum used before leaving the work station INSTALLING DUST COLLECTION BAG 1 Push dust collection bag Fig 3 1 onto the dust extraction port Fig 3 2 REMOVING EMPTYING THE DUST COLLECTION BAG 1 Turn off and unplug sander then pull the dust collection bag off of the dust extraction port Open the zipper over a garbage can and empty the bag NOTE Check and empty dust bag often before it gets full ...

Page 13: ...topped rotating before setting down the tool on its side CAUTION If the sander makes an unfamiliar sound or vibrates excessively switch it off immediately and disconnect from the power supply Investigate the cause or consult a service center for advice Fig 4 MAINTENANCE SERVICE Preventive maintenance performed by unauthorized personnel may result in misplacing of internal wires and com ponents pos...

Page 14: ...y Fig 6 2 5 Remove the drive belt and place the new drive belt over the large drive pulley Rotate the drive pulley and at the same time ease the belt onto the motor pulley Ensure that the new drive belt is correctly located onto both pulleys Make sure the drive belt rotates freely by hand and does not bind or try to jump off the pulleys 4 Replace the drive belt cover and secure with the Phillips h...

Page 15: ...01 101 12 12 13 13 14 14 16 16 18 18 19 19 20 20 21 21 22 22 23 23 24 24 25 25 26 26 27 27 29 29 28 28 102 102 103 103 30 30 31 31 32 32 33 33 34 34 36 36 38 38 39 39 40 40 41 41 42 42 43 43 44 44 45 45 46 46 47 47 48 48 49 49 50 50 51 51 52 52 53 53 54 54 56 56 57 57 58 58 59 59 60 60 61 61 62 62 63 63 64 64 66 66 67 67 68 68 69 69 70 70 71 71 35 35 105 105 106 106 102 102 55 55 65 65 7 7 15 15 1...

Page 16: ...t No Description Qty 40 Self tapping Screw ST4x16 3 41 Bearing Cover 1 42 Bearing 608 RS 1 43 Left Housing 1 44 Self tapping Screw ST4x30 4 45 Self tapping Screw ST3x10 2 46 6318 044 Small Gear 1 47 6318 045 Timing Belt 1 48 Belt Cover 1 49 Self tapping Screw ST3x12 2 50 Belt Drive Gear 1 51 Spring Washer 1 52 Self tapping Screw ST4x16 3 53 Bearing 627 2Z 1 54 Axial Gear 1 55 Nut M8 1 56 6318 055 ...

Page 17: ...10 10 11 11 101 101 6 6 12 12 13 13 14 14 16 16 18 18 19 19 20 20 21 21 22 22 23 23 24 24 25 25 26 26 27 27 29 29 28 28 102 102 103 103 30 30 31 31 32 32 33 33 34 34 36 36 38 38 39 39 40 40 41 41 42 42 43 43 44 44 45 45 46 46 47 47 48 48 49 49 50 50 51 51 52 52 53 53 54 54 56 56 57 57 58 58 59 59 60 60 61 61 62 62 63 63 64 64 66 66 67 67 68 68 69 69 70 70 71 71 35 35 105 105 106 106 102 102 55 55 ...

Page 18: ...16 1 No Part No Description Qty 40 Self tapping Screw ST4x16 3 41 Bearing Cover 1 42 Bearing 608 RS 1 43 Left Housing 1 44 Self tapping Screw ST4x30 4 45 Self tapping Screw ST3x10 2 46 6318 044 Small Gear 1 47 6318 045 Timing Belt 1 48 Belt Cover 1 49 Self tapping Screw ST3x12 2 50 Belt Drive Gear 1 51 Spring Washer 1 52 Self tapping Screw ST4x16 3 53 Bearing 627 2Z 1 54 Axial Gear 1 55 Nut M8 1 5...

Page 19: ...parts and products may need to be sent to WEN before the replacements can be shipped out turning a product for warranty service the shipping charges must be prepaid by the purchaser The product must be shipped in its original container or an equivalent properly packed to withstand the hazards of shipment The product must be fully insured with a copy of the proof of purchase enclosed There must als...

Page 20: ...THANKS FOR REMEMBERING V 2021 07 09 ...

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