Wen GN9500X Instruction Manual Download

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IMPORTANT:

Your new tool has been engineered and manufactured to WEN’s highest standards for dependability,

ease of operation, and operator safety. When properly cared for, this product will supply you years of rugged,

trouble-free performance. Pay close attention to the rules for safe operation, warnings, and cautions. If you use

your tool properly and for its intended purpose, you will enjoy years of safe, reliable service.

NEED HELP? CONTACT US!

Have product questions? Need technical support? Please feel free to contact us:

[email protected]

1-800-232-1195 (M-F 8AM-5PM CST)

For replacement parts and the most up-to-date instruction manuals, visit

WENPRODUCTS.COM

9500W PORTABLE

GENERATOR

Instruction Manual

MODEL GN9500X

Summary of Contents for GN9500X

Page 1: ...the rules for safe operation warnings and cautions If you use your tool properly and for its intended purpose you will enjoy years of safe reliable service NEED HELP CONTACT US Have product questions...

Page 2: ...rator Preparation 13 OPERATION MAINTENANCE 18 Starting Your Generator 18 Using Your Generator 22 Shutting Off Your Generator 27 Maintenance 28 Transportation Storage 34 Troubleshooting Guide 35 Wiring...

Page 3: ...Net Weight 194 lbs 88 KG GENERATOR ENGINE Engine Type 4 Stroke OHV Single Cylinder with Forced Air Cooling System Engine Displacement 420cc Engine Speed 3600 RPM Fuel Tank Capacity 6 gallons 23 L Oil...

Page 4: ..._______________ Purchased From ________________________________________________ Serial Number _________________________________________________ TO MAXIMIZE THE LIFESPAN OF YOUR GENERATOR We recommend...

Page 5: ...ols is to attract your attention to possible dangers The safety symbols and their explanations deserve your careful attention and understanding The safety warnings do not by themselves eliminate any d...

Page 6: ...t operate near open flame heat or any other ignition source Do not smoke near the generator Always operate on a firm level surface Always turn generator off before refueling Allow generator to cool fo...

Page 7: ...ld only be performed by a qualified technician Do not use receptacles or cords that show signs of damage such as broken or cracked insulation 4 Use a ground fault circuit interrupter GFCI in highly co...

Page 8: ...e generator that be come hot during use 8 Turn off all connected electrical devices before stop ping the generator 9 Always turn generator off before refueling Allow generator to cool for at least 2 m...

Page 9: ...g until everything is removed Check the packing list below to make sure you have all of the parts and accessories If any part is missing or broken please contact customer service at 1 800 232 1195 M F...

Page 10: ...miliarized with all the parts and controls of your Generator The components will be referred to later in the manual for assembly and operation instructions GENERATOR 10 Fuel Cap Fuel Gauge Fuel Tank M...

Page 11: ...risk of electric shock 8 AC Circuit Breaker 30A 9 AC 120V NEMA TT 30R RV Outlet 10 AC 120V NEMA 5 20V Duplex Outlet 11 DC Circuit Breaker 10A 12 Remote Power Button Press to reset remote pairing See...

Page 12: ...the blocks 2 Place the wheel axle pin Fig 1 1 and washer Fig 1 2 through the wheel Fig 1 3 and mounting lug hole Fig 1 4 Secure it with the R clip Fig 1 5 INSTALLING THE SUPPORT BRACKET 1 Line up the...

Page 13: ...of oil that matches the ex pected operating temperature To add oil follow these steps 1 Place the generator on a level surface Make sure the en gine is off before adding or checking oil CAUTION Keep...

Page 14: ...ean rag 3 Insert the dipstick into the oil fill without screwing it in Remove the dipstick to check the oil mark 4 If the oil mark covers less than one half of the dipstick slowly add oil until the oi...

Page 15: ...h ethanol free gasoline DO NOT use gasoline with over 10 ethanol The capacity of the fuel tank is 6 US gallons 23 L Do not mix oil with gasoline To add gasoline 1 Place the generator on a level surfac...

Page 16: ...ventilated areas WARNING Battery contains sulfuric acid Battery acid is poisonous Tilting the generator with the battery installed can cause battery acid to spill Wear protective clothing and eye wear...

Page 17: ...a decrease in performance even with the proper altitude kit Operating this generator without said kit may increase the engine s emissions and decrease both fuel economy and performance You can order t...

Page 18: ...use a generator correctly CO may leak into the home ALWAYS use a battery powered or battery backup CO alarm in the home If you start to feel sick dizzy or weak after the generator has been running mo...

Page 19: ...eated failed attempts to start the engine please consult the troubleshooting guide before attempting to start the generator If problems persist please call 1 800 232 1195 M F 8 5 CST a To start the en...

Page 20: ...ut cannot restart it using remote start After 5 minutes have passed the LED will turn off and you can use remote start again See p 26 for more informa tion about the CO Watchdog system 1 2 3 4 Fig 14...

Page 21: ...nd will not happen if another method is used to start or stop the generator ALWAYS make sure loads are turned off and disconnected from the generator when starting or stopping the generator PAIRING MU...

Page 22: ...ion Find the wattage information of each device you plan to connect The information should be listed on the device or in its instruction manual or you may refer to page 23 Table 2 The wattage can be c...

Page 23: ...HP 1500 3000 Window Air Conditioner 1200 1800 Saw Miter 1200 1200 Microwave 1000 0 Well Water Pump 1000 1000 Sump Pump 800 1200 Refrigerator Freezer 800 1200 Furnace Blower 800 1300 Computer 800 0 El...

Page 24: ...ilize 3 Repeat step 2 to plug in each additional device Do not attempt to plug in or start multiple devices at the same time CONNECTING ELECTRICAL DEVICES IN CASE OF OVERLOAD If your generator becomes...

Page 25: ...6000 150 100 60 NR NR 30 3600 7200 125 65 NR NR NR 40 4800 9600 90 NR NR NR NR WARNING Generator should only be connected to electrical devices either directly or with an extension cord NEVER CONNECT...

Page 26: ...he prevailing winds such that those winds do not blow engine exhaust towards the sensor module If anyone experiences dizziness headaches nausea fatigue or other symptoms of CO poisoning get to fresh a...

Page 27: ...damage to the generator Never start or stop the generator with electrical devices plugged in or turned on 2 Let engine run at no load for several minutes to stabilize inter nal temperatures of engine...

Page 28: ...ance Schedule Clean change more often under dusty conditions or operating under heavy load IMPORTANT GENERATOR MAINTENANCE TIPS Drain your carburetor after each use and before storage to prevent it fr...

Page 29: ...ad or high ambient temperatures It is also necessary to drain the oil from the crankcase if it has become contaminated with water or dirt Changing the oil when the engine is warm allows for complete d...

Page 30: ...ir filter is free of excessive dirt Clean air filter more frequently in dirty or dusty conditions WARNING Running the engine with a dirty damaged or missing air filter element can result in danger to...

Page 31: ...e spark plug boot to remove it Be careful not to tear insulation or wire 2 Use included spark plug wrench to unscrew spark plug from the engine Remove the spark plug from the engine Fig 24 TIP There i...

Page 32: ...om the fuel line during removal 4 Place a funnel below the fuel valve opening and direct the other end of the funnel over the prepared container 5 Turn the fuel valve to the ON position to start drain...

Page 33: ...After disconnecting the cable cover the free end with an insulator such as electrical tape You may can also connect the battery to an automatic trickle charger to keep the battery charged To reinstal...

Page 34: ...roper power output PRODUCT DISPOSAL Do not dispose of used generator or parts with your household waste This product contains electrical or electronic components that should be recycled Please take th...

Page 35: ...bowl and reinstall the bolt 8 Ghost in the generator 8 Persuade ghost to leave Engine runs but there is no electrical output 1 Circuit breaker has been tripped due to overload 1 Turn off and unplug el...

Page 36: ...ing a consistent fuel air mixture 4 Use gunk remover spray on the carburetor jets Remote start does not work 1 Battery is disconnected 1 Connect battery See section CONNECT THE BAT TERY on p 16 2 Remo...

Page 37: ...l Y Black Yellow Y Yellow W Bl White Black Bu Blue Y G Yellow Green G Green Bl R Black Red R Red Bl W Black White W White Bu W Blue White Or Orange Y W Yellow White P Pink G W Green White Br Brown R Y...

Page 38: ...EXPLODED VIEW PARTS LIST GENERATOR 38...

Page 39: ...00 035 1 Spark Arrestor Assem bly 1 N P GN9500 035 2 Bolt M5x8 2 GENERATOR NO PART NO DESCRIPTION QTY 36 GN9500 036 Bolt M5x14 6 37 GN9500 037 End Cover 1 38 GN9500 038 Bolt M5x18 3 39 GN9500 039 Volt...

Page 40: ...EXPLODED VIEW PARTS LIST ENGINE 40...

Page 41: ...Auto Choke Stepper Motor 1 29 GN9500 129 Stepper Motor Cover 1 30 GN9500 130 Screw M4x8 2 31 GN9500 131 Spring 1 ENGINE NO PART NO DESCRIPTION QTY 32 GN9500 132 Guide Clamp 1 33 GN9500 133 Air Filter...

Page 42: ...00 182 Idler Spring 1 83 GN9500 183 Clip 1 84 GN9500 184 Bolt M6x10 1 EXPLODED VIEW PARTS LIST ENGINE NO PART NO DESCRIPTION QTY 85 GN9500 185 Washer 2 86 GN9500 186 Oil Drain Bolt M12 1 5x15 2 87 GN9...

Page 43: ...20A 2 8 GN9500 308 AC 120V NEMA 5 20R duplex Outlet 2 9 GN9500 309 AC Breaker 30A 2 10 GN9500 310 AC 120V NEMA TT 30R RV Outlet 1 NO PART NO DESCRIPTION QTY 11 GN9500 311 AC 120V 240V NEMA L14 30R Out...

Page 44: ...to WEN before the replacements can be shipped out turning a product for warranty service the shipping charges must be prepaid by the purchaser The product must be shipped in its original container or...

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