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GENERAL SAFETY RULES

WORK AREA SAFETY

1. Keep work area clean and well lit. 

Cluttered or dark 

areas invite accidents.

2. Do not operate power tools in explosive atmo-

spheres, such as in the presence of flammable liquids, 

gases or dust.

 Power tools create sparks which may ig-

nite the dust or fumes.

3. Keep children and bystanders away while operating 

a power tool.

 Distractions can cause you to lose control.

ELECTRICAL SAFETY

1. Power tool plugs must match the outlet. Never mod-

ify the plug in any way. Do not use any adapter plugs 

with earthed (grounded) power tools.

 Unmodified plugs 

and matching outlets will reduce risk of electric shock.

2. Avoid body contact with earthed or grounded surfac-

es such as pipes, radiators, ranges and refrigerators.

 

There is an increased risk of electric shock if your body 

is earthed or grounded.

3. Do not expose power tools to rain or wet conditions.

 

Water entering a power tool will increase the risk of elec-

tric shock.

4. Do not abuse the cord. Never use the cord for car-

rying, pulling or unplugging the power tool. Keep cord 

away from heat, oil, sharp edges or moving parts. 

Damaged or entangled cords increase the risk of electric 

shock.

5. When operating a power tool outdoors, use an ex-

tension cord suitable for outdoor use. 

Use of a cord 

suitable for outdoor use reduces the risk of electric 

shock.  

6. If operating a power tool in a damp location is un-

avoidable, use a ground fault circuit interrupter (GFCI) 

protected supply. 

Use of a GFCI reduces the risk of elec-

tric shock.

PERSONAL SAFETY

1. Stay alert, watch what you are doing and use com-

mon sense when operating a power tool. Do not use a 

power tool while you are tired or under the influence 

of drugs, alcohol or medication.

 A moment of inatten-

tion while operating power tools may result in serious 

personal injury.

2. Use personal protective equipment. Always wear 

eye protection. 

Protective equipment such as a respira-

tory mask, non-skid safety shoes and hearing protection 

used for appropriate conditions will reduce the risk of 

personal injury.

3. Prevent unintentional starting. Ensure the switch is 

in the off-position before connecting to power source 

and/or battery pack, picking up or carrying the tool. 

Carrying power tools with your finger on the switch or 

energizing power tools that have the switch on invites 

accidents.

4. Remove any adjusting key or wrench before turning 

the power tool on.

 A wrench or a key left attached to a 

rotating part of the power tool may result in personal 

injury. 

5. Do not overreach. Keep proper footing and balance 

at all times.

 This enables better control of the power 

tool in unexpected situations.

6. Dress properly. Do not wear loose clothing or jew-

elry. Keep your hair and clothing away from moving 

parts. 

Loose clothes, jewelry or long hair can be caught 

in moving parts.

Safety is a combination of common sense, staying alert and knowing how your item works. The term “power tool” 

in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.

SAVE THESE SAFETY INSTRUCTIONS.

WARNING!

 Read all safety warnings and all instructions. Failure to follow the warnings and instructions may 

result in electric shock, fire and/or serious injury. 

5

Summary of Contents for DF623X

Page 1: ...trouble free performance Pay close attention to the rules for safe operation warnings and cautions If you use your tool properly and for its intended purpose you will enjoy years of safe reliable serv...

Page 2: ...CE 20 Starting the Generator 20 Using the Generator 22 Shutting Off the Generator 26 Maintenance 27 Transportation Storage 34 Troubleshooting Guide 35 Wiring Diagram 36 Exploded View Parts List 37 War...

Page 3: ...Wheel Kit 26 1 in x 23 4 in x 22 1 in Product Net Weight With Wheel Kit 132 Pounds 60kg Engine Type 4 stroke OHV Single Cylinder Engine Displacement 272cc No Load Speed 3750 RPM Fuel Tank Capacity 2...

Page 4: ...________________ Purchased From _________________________________________________ Serial Number __________________________________________________ TO MAXIMIZE THE LIFESPAN OF YOUR GENERATOR We recomme...

Page 5: ...ock PERSONAL SAFETY 1 Stay alert watch what you are doing and use com mon sense when operating a power tool Do not use a power tool while you are tired or under the influence of drugs alcohol or medic...

Page 6: ...ordance with these instructions taking into ac count the working conditions and the work to be per formed Use of the power tool for operations different from those intended could result in a hazardous...

Page 7: ...line Do not operate near open flame heat or any other ignition source Do not smoke near the generator Always operate on a firm level surface Always turn generator off before refueling Allow generator...

Page 8: ...qualified technician Do not use receptacles or cords that show signs of damage such as broken or cracked insulation 4 Use a ground fault circuit interrupter GFCI in highly conductive areas such as met...

Page 9: ...t least 2 minutes before re moving fuel cap Loosen cap slowly to relieve pressure in tank 10 Turn the engine switch to STOP position when the engine is not running 11 Empty fuel tank before storing or...

Page 10: ...rams to become familiarized with all the parts and controls of your Generator The components will be referred to later in the manual for assembly and operation instructions GENERATOR 10 Fuel Cap Fuel...

Page 11: ...at run on 120V 240V 60 Hz single phase AC current 7 Grounding Nut Connection point for grounding the generator to the earth 8 AC 120V NEMA TT 30R RV Receptacle Standard RV connector 9 AC 20A Circuit B...

Page 12: ...LIST IMPORTANT Two red shipping brackets have been added to the bottom of your generator to protect the genera tor during shipping Please make sure to remove BOTH shipping brackets before operation M...

Page 13: ...e wheel in place Repeat for the other wheel TO INSTALL THE HANDLES Assemble the handle by connecting the handle grip Fig 1 10 to the bottom of the handle Fig 1 11 and the handle plug Fig 1 12 to the t...

Page 14: ...nel or appropriate dispenser slowly add oil into the oil fill being careful not to overfill the unit Fill the crankcase to the upper fill line so you can visually see the oil coming halfway up the oil...

Page 15: ...not fill to the top of the tank Allow for expansion Always check for spilled fuel before operating If fuel spills move the generator at least 30 feet away from the spill and wipe clean any spilled fue...

Page 16: ...GAS LPG DANGER Explosion and fire LP vapors are extremely flammable and explosive Do not use or store LP cylinder in a building garage or enclosed area Failure to do so will result in death or seriou...

Page 17: ...ght clockwise to tighten the as sembly onto the LPG tank Fig 7 3 Connect the other end of the hose to the generator s onboard regula tor with a 3 4 in 19mm wrench not supplied Fig 8 4 Turn the LPG tan...

Page 18: ...recoil start on LPG To connect the battery 1 Remove the red cover from the positive battery terminal 2 Connect the red cable to the positive battery terminal with the suitable nuts and bolts 3 Make s...

Page 19: ...n performance even with the proper altitude kit Operating this generator without said kit may increase the engine s emissions and decrease both fuel economy and performance NOTE If you plan to only us...

Page 20: ...e a generator correctly CO may leak into the home ALWAYS use a battery powered or battery backup CO alarm in the home If you start to feel sick dizzy or weak after the generator has been running move...

Page 21: ...gine with electric starter 5 Press the engine start switch 6 Slowly move choke lever to the OPEN RUN posi tion If engine fires but does not continue to run move choke lever to CLOSE START position and...

Page 22: ...you plan to connect The total running wattage This wattage should NOT exceed the running wattage of 5000W 4500W It is recommended to maintain a load at or be low 4500W 4050W 90 of the rated output to...

Page 23: ...00 1800 Saw Miter 1200 1200 Microwave 1000 0 Well Water Pump 1000 1000 Sump Pump 800 1200 Refrigerator Freezer 800 1200 Furnace Blower 800 1300 Computer 800 0 Electric Drill 600 900 Television 500 0 D...

Page 24: ...our generator If the circuit breaker does not reset wait several minutes and try again If no power is produced after resetting restart your generator SOME NOTES ABOUT POWER CORDS Long or thin extensio...

Page 25: ...to fresh air immediately and seek the attention of a qualified medical professional Follow all other directions in this manual regarding the connection and disconnection of electrical devices when sta...

Page 26: ...e generator with electrical devices plugged in or turned on 2 Let engine run at no load for several minutes to stabilize internal temperatures of engine and generator CAUTION Allowing gasoline to sit...

Page 27: ...9 9263 M F 8 5 CST or email techsupport wenproducts com IMPORTANT GENERATOR MAINTENANCE TIPS Drain your carburetor after each use and before storage to prevent it from clogging Do not store the genera...

Page 28: ...up and blockages caused by stagnant fuel inside of the carburetor 1 Prepare an approved gasoline storage container under the carburetor to collect the drained fuel 2 The carburetor can be accessed fro...

Page 29: ...until the oil mark reaches the top of the dipstick you can see oil coming up the threads of the oil fill Do not over fill 5 Reinstall dipstick and wipe clean any spilled oil with a rag Reinstall the o...

Page 30: ...rly If the air filter element has been damaged replace it with a new one Replacement air filters can be ordered from wenproducts com by searching part no 56500 134 4 Reinstall the air filter element a...

Page 31: ...rush to clean any dirt from around the spark plug base then re gap the spark plug 5 Measure the plug gap with a spark plug gap gauge The gap should be 0 6 to 0 8 mm 0 024 0 031 in Fig 20 Carefully adj...

Page 32: ...ge After disconnecting the cable cover the free end with an insulator such as electrical tape You may can also connect the battery to an automatic trickle charger to keep the battery charged To reinst...

Page 33: ...he other end of the funnel over the prepared container Turn the fuel valve to ON to start draining the fuel from the fuel valve opening 5 Once the fuel is drained shut OFF the fuel valve 6 Start and r...

Page 34: ...your preferred stabilizer Run the engine for 15 to 20 minutes allowing the fuel stabilizer to mix with the gasoline and circulate through the carburetor and then top off with fuel Filling the fuel ta...

Page 35: ...is dam aged Replace damaged cords immediately Bad electrical device connected to the generator Try connecting a different device Voltage regulator is bad Check voltage regulator with a multimeter rep...

Page 36: ...WIRING DIAGRAM 36...

Page 37: ...EXPLODED VIEW PARTS LIST GENERATOR 37...

Page 38: ...030 Voltage Regulator 1 30 56500 031 Brush 1 31 56500 032 Washer 5 1 32 56500 033 Washer 5 1 33 56500 034 Bolt M6x150 4 No Part No Description Qty 34 56500 035 Rear Bracket 1 35 56500 036 Nut M8 6 36...

Page 39: ...69 GN6000 045 Damping Pad 1 70 DF623X 070 Bolt M4x12 3 71 DF623X 071 Bolt M5x12 2 72 DF623X 072 Clamp 3 73 DF623X 073 Clip 1 No Part No Description Qty 74 DF623X 074 Dust cover 1 75 DF623X 075 Cathode...

Page 40: ...EXPLODED VIEW PARTS LIST ENGINE 40...

Page 41: ...lter Base Assembly 1 27 56500 133 Air Filter Baffle 1 28 56500 134 Air Filter Element 1 29 DF623X 088 Air Filter Cover 1 30 56500 136 Bolt 1 No Part No Description Qty 31 56500 137 Nut M6 2 32 56500 1...

Page 42: ...179 Earth Bolt 2 75 DF623X 091 Crankcase 1 76 56500 182 Oil Seal 30x 46x8 1 No Part No Description Qty 77 DF623X 092 Ignition Module 1 78 56500 184 Wire Board 1 79 DF623X 093 Flywheel 1 80 56500 186...

Page 43: ...Duplex Outlet 1 4 56500 207 Voltage Selector Switch 1 5 GN9500 301 DC Breaker 10A 1 6 GN9500X 302 CO Sensor LED 1 No Part No Description Qty 7 56500 204 DC 12V Outlet 1 8 56500 1205 AC Breaker 30A 1 9...

Page 44: ...need to be sent to WEN before the replacements can be shipped out turning a product for warranty service the shipping charges must be prepaid by the purchaser The product must be shipped in its origin...

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