Wen 56200i Page 7 Instruction Manual Download | Manualshive

Page: 7 / 30

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7

Use the illustrations below to become familiar with the locations and functions of the various components and
controls of this generator.

GENERATOR COMPONENTS

Vacuum Relief Valve

Fuel Cap

3-in-1 Switch

Idle Switch

Grounding Nut

120V Duplex Receptacle

Recoil Starter

Circuit Breaker

12V DC Outlet

USB Charger

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Summary of Contents for 56200i

Page 1: ...ill supply you years of rugged trouble free performance Pay close attention to the rules for safe operation warnings and cautions If you use your tool properly and for intended purpose you will enjoy years of safe reliable service IMPORTANT NEED HELP CONTACT US Have product questions Need technical support Please feel free to contact us at 800 232 1195 techsupport wenproducts com WENPRODUCTS COM M...

Page 2: ...ation General Safety Procedures Important Safety Instructions Generator Components Generator Preperation Starting the Generator Stopping the Generator Subsequent Starting of the Generator Using the Generator Maintenance Care Storage Transport Specifications Troubleshooting Exploded View and Parts List Wiring Diagram Warranty Statement ...

Page 3: ...cation of the serial number Record generator information in the spaces provided below DATE OF PURCHASE ______________________________________________ PURCHASED FROM ______________________________________________ GENERATOR MODEL NUMBER ____________________________________ ENGINE SERIAL NUMBER _________________________________________ SERVICE RECORD Record Service Dates Date Date Date Date Date Date...

Page 4: ...y include the following emission control systems EM Engine Modifications and TWC Three Way Catalyst if so equipped Before operating this generator read and observe all warnings cautions and instructions on the generator and in this Owner s Manual NOTE The following safety information is not meant to cover all possible conditions and situations that may oc cur Read the entire Owner s Manual for saf...

Page 5: ...ors which can cause severe burns or even death if ignited A nearby open flame can lead to explosion even if it isn t directly in contact with gasoline Do not operate near open flame Do not smoke near generator Always operate on a firm level surface Always turn generator off before refueling Allow generator to cool for at least 2 minutes before removing fuel cap Loosen cap slowly to relieve pressur...

Page 6: ...instructions for the WEN 2000W inverter generator that should be followed during installation and maintenance of the generator Generators vibrate in normal use During and after the use of the generator inspect botht he generator as well as extension and power supply cords for damage resulting from vibration Have damaged items repaired or replaced as necessary Do not use plugs or cords that show si...

Page 7: ... the locations and functions of the various components and controls of this generator GENERATOR COMPONENTS Vacuum Relief Valve Fuel Cap 3 in 1 Switch Idle Switch Grounding Nut 120V Duplex Receptacle Recoil Starter Circuit Breaker 12V DC Outlet USB Charger ...

Page 8: ...he following chart Figure 1 that matches the starting temperature anticipated before the next oil changes Figure 1 Engine Oil Replacemendations To add oil follow these steps 1 Make sure the generator is on a level surface Tilting the generator to assist in filling will cause oil to flow into engine areas and will cause damage Keep generator level 2 Open the access panel Remove the dipstick from th...

Page 9: ...clean any spilled gasoline with a dry cloth IMPORTANT Never use an oil gasoline mixture Never use old gasoline Avoid getting dirt or water into the fuel tank Gasoline can age in the tank and make starting difficult Never store generator for extended periods of time with fuel in the tank GENERATOR PREPARATION Step 3 GROUND THE GENERATOR WARNING Failure to properly ground the generator can result in...

Page 10: ...ry powered or battery backup CO alarm in the home If you start to feel sick dizzy or weak after the generator has been running move to fresh air RIGHT AWAY See a doctor You may have carbon monoxide poisoning WARNING This generator produces powerful voltage which can result in electrocution ALWAYS ground the generator before using it see the Ground the Generator portion of the Generator Preperation...

Page 11: ...p Figure 4 Rotate clockwise to the ON position 6 Turn the 3 in 1 switch to the CHOKE position 7 Pull on the recoil starter handle slowly until a slight resistance is felt then pull quickly to start the engine Return cord gently into the recoil starter Never allow the cord to snap back 8 Once the engine has started slowly turn the 3 in 1 switch to the ON position Allow the generator to run for seve...

Page 12: ...erator for the First Time If the user has not yet read this section go back and read it now Step 1 CHECK THE OIL Oil consumption is normal during generator use The generator is equipped with a low oil pressure shutoff to protect it from damage The oil level of the engine should be checked before each use to ensure that the engine crankcase contains sufficient lubricant SUBSEQUENT STARTING OF THE G...

Page 13: ...ot smoke near generator Always operate on a firm level surface Always turn generator off before refueling Allow generator to cool for at least 2 minutes before removing fuel cap Loosen cap slowly to relieve pressure in tank Do not overfill fuel tank Gasoline may expand during operation Do not fill to the top of the tank Allow for expansion Always check for spilled fuel before operating Clean up an...

Page 14: ...ous basis The surge wattage is the maximum amount of power the generator can produce for an extremely short period of time seconds Many electrical devices such as refrigerators require short bursts of extra power in addition to the rated wattage listed by the device to start their motors The surge wattage ability of the generator covers this extra power requirement Item Rated Running Wattage Surge...

Page 15: ...er 800 1300 Computer 800 0 Electric drill 600 900 Television 500 0 Deep freezer 500 500 Garage door opener 480 0 Stereo 400 0 Box fan 300 600 Clock radio 300 0 Security system 180 0 DVD player VCR 100 0 Common light bulb 75 0 Note The above wattage figures are estimates Check the wattage listed on the electrical device before consulting this chart Once the electrical devices that will be powered b...

Page 16: ...maintenance of the generator will help prolong the life of the machine Please perform mainte nance checks and operations according to the schedule in Figure 9 If there are any questions about the maintenance procedures listed in this manual please call 800 232 1195 M F 8 5CT CAUTION Never perform maintenance operations while the generator is running Recommended Maintenance Schedule Each 8 hours or...

Page 17: ...ark reaches to the top of dipstick Figure 10 Do not over fill the crankcase 4 Reinstall oil dipstick and access panel MAINTENANCE CARE CHANGING ADDING OIL Change the oil according to the Recommended Maintenance Schedule in Figure 9 Change the oil when the en gine is warm This will allow for complete drainage Change oil more often if operating under heavy load or high ambient temperatures It is als...

Page 18: ...lps maintain proper airflow to the carburetor Occasionally check that the air cleaner is free of excessive dirt Refer to Recommended Maintenance Schedule in Figure 9 For air cleaner detail refer to Figure 11 1 Remove the side panel 2 Remove three screws then pull the air cleaner cartridge out in the arrow direction shown in Figure 15 3 Check and clean the air cleaner element replace with a new one...

Page 19: ...es in the spark plug wrench to gain leverage to loosen the plug 4 Visually inspect the spark plug for cracks or excessive electrode wear Replace as necessary 5 Measure the plug gap with a wire gauge The gap should be 0 6 0 7 mm 0 024 0 028 in 6 If re using the spark plug use a wire brush to clean any dirt from around the spark plug base then re gap the spark plug 7 Screw the spark plug back into t...

Page 20: ...gasoline in a suitable place CAUTION Do not store fuel for more than 3 months CAUTION Never place any type of storage cover on the generator while it is still hot If the generator is being stored for short periods of time 30 to 60 days add stabilized fuel to the fuel tank until full NOTE Filling the tank reduces the amount of air in the tank and helps reduce deterioration of fuel Run the engine fo...

Page 21: ...nches Width 11 60 inches Height 19 30 inches Weight 48 4 lbs Engine Engine type 4 stroke OHV single cylinder with forced air cooling system Spark plug gap 0 6 o 7 mm 0 024 0 028 in Spark plug torque 1 2 3 4 turn after gasket contacts base or 15 ft lb Displacement 79 7 cc Fuel tank capacity 1 gallon 87 octane minimum Oil capacity 0 37 quarts 0 35 liters Lubrication system Splash lubrication Run tim...

Page 22: ...then pull recoil starter four times to remove oil form the combustion chamber Vacuum relief valve in OFF position Turn vacuum relief valve to ON position Not enough oil in crankcase Add or change oil Engine stops Engine is out of fuel Add fuel Generator inclined oil entered combustion chamber Move generator to a level position Blue smoke in exhaust Too much oil was added to the crankcase Drain exc...

Page 23: ...EL TANK 1 Fig 2 2 56200 0202 FUEL FILTER 1 Fig 2 3 56200 0203 FUEL TANK COVER 1 Fig 2 4 56200 0204 OIL SEAL CLAMP 1 Fig 2 5 56200 0205 FUEL GAUGE 1 Fig 2 6 56200 0206 BUSH 2 Fig 2 7 56200 0207 STRAINER ELEMENT 1 FIG 2 Fuel Tank ITEM STOCK DESCRIPTION QTY Fig 3 1 56200 0301 MUFFLER SIDE COVER 1 Fig 3 2 56200 0302 WASHER AND SCREW 6 Fig 3 3 56200 0303 STUD 6 Fig 3 4 56200 0304 JOINT RUBBER CUSHION 1...

Page 24: ...0408 STUD 6 Fig 4 9 56200 0409 FUEL TANK RUBBER SLEEVE 4 Fig 4 10 56200 0410 RUBBER WASHER 2 Fig 4 11 56200 0411 FILLING OIL HOLE RUBBER SLEEVE 1 Fig 4 12 56200 0412 RUBBER JACKET 1 Fig 4 13 56200 0413 OIL LEVERLER VIEW OPENING 1 Fig 4 14 56200 0414 RUBBER JACKET 1 Fig 4 15 56200 0415 LEFT DECORATION COVER 1 Fig 4 16 56200 0416 STARTING ROPE GUIDE 1 Fig 4 17 56200 0417 WASHER AND SCREW 1 Fig 4 20 ...

Page 25: ...6 6 56200 0606 OVERLOAD INDICATOR 1 Fig 6 7 56200 0607 OUTPUT INDICATOR 2 Fig 6 8 56200 0608 CIRCUIT BREAKER 20 A 1 Fig 6 10 56200 0610 CONTROL PANEL 1 Fig 6 11 56200 0611 CONTROL PANEL ASSEMBLY 1 Fig 6 12 56200 0612 WASHER AND SCREW 4 Fig 6 13 56200 0613 NUT 4 Fig 6 14 56200 0614 PANEL SEAT 1 Fig 6 15 56200 0615 SCREW 4 Fig 6 16 56200 0616 BOLT 1 Fig 6 17 56200 0617 CONTROL BOX 1 Fig 6 18 56200 0...

Page 26: ...DESCRIPTION QTY Fig 8 1 56200 0801 CYLINDER HEAD GASKET 1 Fig 8 2 56200 0802 CYLINDER HEAD ASSEMBLY 1 Fig 8 3 56200 0803 PIN 2 Fig 8 4 56200 0804 STUD 2 Fig 8 5 56200 0805 STUD 2 Fig 8 6 56200 0806 SPARK PLUG 1 Fig 8 7 56200 0807 CYLINDER HEAD BOLT 4 Fig 8 8 56200 0808 CYLINDER HEAD COVER GASKET 1 Fig 8 9 56200 0809 BREATH GROOVE 1 Fig 8 10 56200 0810 BREATH GROOVE GASKET 1 Fig 8 11 56200 0811 CYL...

Page 27: ... 8 56200 0908 BOLT 7 FIG 9 CRANKCASE CRANKCASE COVER ITEM STOCK DESCRIPTION QTY Fig 12 1 56200 1201 RECOIL STARTER ASSEMBLY 1 Fig 12 2 56200 1202 BOLT 3 Fig 12 3 56200 1203 BOLT 3 Fig 12 4 56200 1204 SHROUD 1 Fig 12 6 56200 1206 SHROUD SEAL STRIP 1 Fig 12 8 56200 1208 CYLINDER HEAD SHROUD PLATE 1 Fig 12 9 56200 1209 STOP PLATE 1 Fig 12 10 56200 1210 NUT 1 FIG 12 RECOIL STARTER ITEM STOCK DESCRIPTI...

Page 28: ... 1 Fig 15 3 56200 1503 MUFFLER BODY 1 Fig 15 4 56200 1504 MUFFLER SHIELD 1 Fig 15 5 56200 1505 EXHAUST OUTLET GASKET 1 Fig 15 6 56200 1506 NUT 2 Fig 15 7 56200 1507 GASKET MUFFLER SHIELD GASKET 1 Fig 15 8 56200 1508 GASKET MUFFLER SHIELD GASKET 2 Fig 15 9 56200 1509 GASKET MUFFLER SHIELD GASKET 1 Fig 15 10 56200 1510 SHROUD HEAT PROOF PAPER 1 Fig 15 11 56200 1511 SHIELD HEAT PROOF PAPER 1 Fig 15 1...

Page 29: ...29 WIRING DIAGRAM Gr Gray G Green L Blue Br Brown G Y Green Yellow R W Red White R Red B Black W White O Orange Y Yellow ...

Page 30: ...of Great Lakes Technologies LLC Third party vendors such as garage sales pawn shops resale shops or any other secondhand merchant void the warranty included with this product Contact techsupport wenproducts com or 1 800 232 1195 to make arrangements for repairs and transportation When returning a product for warranty service the shipping charges must be prepaid by the purchaser The prod uct must b...

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