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15

EXPLODED VIEW & PARTS LIST

NO.

PART

DESCRIPTION

QTY

1

3960-001

Blade Tension Knob

1

2

3960-002

Flat Washer

1

3

3960-003

Blade Tension Spring

1

4

3960-004

Carriage Bolt

1

5

3960-005

Pulling Plate

1

6

3960-006

Socket Head Screw 

1

7

3960-007

Shaft

1

8

3960-008

Lock Catch

2

9

3960-009

Hex Nut 

1

10

3960-010

Lock Washer 

1

11

3960-011

Bevel Support Plate

1

12

3960-012

Upper Wheel Shaft

1

13

3960-013

Ball Bearing (6000ZZ)

4

14

3960-014

Upper Wheel

1

15

3960-015

Int. Retaining Ring 

4

16

3960-016

Ext. Retaining Ring 

2

17

3960-017

Tire

2

18

3960-018

Upper Wheel Cover

1

19

3960-019

Blade

1

20

3960-020

Lower Wheel Cover

1

21

3960-021

Lock Nut 

2

22

3960-022

Bushing

2

23

3960-023

Socket Head Screw 

2

24

3960-024

Lower Wheel

1

25

3960-025

Thread Forming Screw 

3

26

3960-026

Drive Pulley

1

27

3960-027

Lower Wheel Shaft

1

28

3960-028

Hex Nut 

4

29

3960-029

Hex Bolt 

4

30

3960-030

Lock Nut 

1

31

3960-031

Lifting Handle

1

32

3960-032

Pan Head Screw 

2

33

3960-033

Frame

1

34

3960-034

Switch Box

1

35

3960-035

Pan Head Screw 

2

36

3960-036

Switch Mounting Plate

1

37

3960-037

Thread Forming Screw 

1

38

3960-038

Switch

1

39

3960-039

Lock Washer 

2

40

3960-040

Serrated Washer 

2

41

3960-041

Pan Head Screw 

2

42

3960-042

Hex Nut 

1

43

3960-043

Flat Washer 

2

44

3960-044

Bushing

1

45

3960-045

Brush

1

NO.

PART

DESCRIPTION

QTY

46

3960-046

Carriage Blot 

1

47

3960-047

Foot 

4

48

3960-048

Belt

1

49

3960-049

Dust Port

1

50

3960-050

Pan Head Screw 

3

51

3960-051

Lock Nut 

2

52

3960-052

Catching Knob

2

53

3960-053

Socket Head Screw 

2

54

3960-054

Socket Head Screw

2

55

3960-055

Ball Bearing (606ZZ)

2

56

3960-056

Flat Washer

2

57

3960-057

Support Rod

1

58

3960-058

Socket Head Screw 

4

59

3960-059

Ball Bearing (605ZZ)

4

60

3960-060

Flat Washer 

4

61

3960-061

Lower Guide Block

1

62

3960-062

Square Nut 

4

63

3960-063

Support Block

1

64

3960-064

Socket Head Screw 

2

65

3960-065

Flat Washer 

2

66

3960-066

Socket Head Screw 

2

67

3960-067

Lower Protecting Cover

1

68

3960-068

Flat Washer 

2

69

3960-069

Pan Head Screw 

2

70

3960-070

Strain Relief

2

71

3960-071

Guide Plate

1

72

3960-072

Set Screw

1

73

3960-073

Pinion

1

74

3960-074

Adjustment Knob Seat

1

75

3960-075

Flat Washer 

1

76

3960-076

Socket Head Screw 

2

77

3960-077

Adjustment Knob

1

78

3960-078

Upper Guide Block

1

79

3960-079

Support Rod

1

80

3960-080

Flat Washer 

2

81

3960-081

Socket Head Screw 

1

82

3960-082

Socket Head Screw 

1

83

3960-083

Flat Washer 

2

84

3960-084

Socket Head Screw 

2

85

3960-085

Upper Cover Assembly

1

86

3960-086

Square Nut

1

87

3960-087

Guide Block

1

88

3960-088

Flat Washer 

2

89

3960-089

Socket Head Screw 

2

90

3960-090

Flat Washer 8mm

1

Summary of Contents for 3960

Page 1: ...ll supply you years of rugged trouble free performance Pay close attention to the rules for safe operation warnings and cautions If you use your tool properly and for intended purpose you will enjoy years of safe reliable service IMPORTANT NEED HELP CONTACT US Have product questions Need technical support Please feel free to contact us at 800 232 1195 techsupport wenproducts com WENPRODUCTS COM M ...

Page 2: ...rmation Assembly Adjustments Operation Exploded View Parts List Warranty TECHNICAL DATA Model Number Motor Throat Cutting Depth Speeds Table Angle Work Table Blade Length Blade Width Weight 3960 120 V 60 Hz 300W 2 8A 9 inches 3 5 8 inches 2460 FPM 0 to 45 degrees 12 x 12 inches 62 inches 1 8 to 3 8 inches 44 pounds 2 Maintenance ...

Page 3: ...gloves neckties or jewelry rings watches etc when op erating the tool Inappropriate clothing and items can get caught in moving parts and draw you in ALWAYS wear non slip footwear and tie back long hair 8 WEAR A FACE MASK OR DUST MASK to fight the dust produced by sawing operations WARNING Dust generated from certain materials can be hazardous to your health Always operate the tool in a well venti...

Page 4: ...gs or muffs during extended periods of operation GENERAL SAFETY RULES 1 To avoid injury from unexpected movement make sure the saw is on a firm level surface properly secured to prevent rocking Make sure there is adequate space for operations Bolt the saw to a support surface to prevent slip ping or sliding during operation 2 Turn off and unplug the saw before moving it 3 Use the correct size and ...

Page 5: ...A MALFUNCTION OR BREAKDOWN grounding provides the path of least resistance for an electric current and reduces the risk of electric shock This tool is equipped with an electric cord that has an equipment grounding conductor and a grounding plug The plug MUST be plugged into a matching outlet that is properly installed and grounded in accordance with ALL local codes and ordinances DO NOT MODIFY THE...

Page 6: ...perly wired and in good condition Always replace a damaged extension cord or have it repaired by a qualified person before using it Protect your extension cords from sharp objects excessive heat and damp wet areas Use a separate electrical circuit for your tools This circuit must not be less than a 12 wire and should be protected with a 15 A time delayed fuse Before connecting the motor to the pow...

Page 7: ...ward workpieces 6 Keep hands away from blade at all times to prevent accidental injury ASSEMBLY UNPACKING Carefully unpack the band saw and all its parts and compare against the list below Do not discard the carton or any packaging until the band saw is completely assembled WARNING If any part is missing or damaged do not plug in the band saw until the missing or dam aged part is replaced 1 Band S...

Page 8: ...the blade stays within the slot Pull the angle adjustment knob back Fig D 2 and align the teeth on the saw blade s table bracket into the teeth on the angle adjustment knob Release the knob 4 Fit the pins on the frame into the slots of the table bracket Fig D 3 5 Assemble the flat washer and table lock handle Fig D 1 Tighten the table assembly to the saw s frame by turning the table lock lever clo...

Page 9: ...em 3 Turn tracking set knob Fig H 2 in the desired direction until the blade is centered over the upper and lower wheels 4 Spin the wheel manually to ensure that the blade is now running in the center Close the covers ADJUSTMENTS TILTING THE TABLE 1 Find and loosen the table bevel lock located in back under the saw table Fig F 2 2 Adjust the table to the desired angle using the table tilting knob ...

Page 10: ... workpiece the blade guard should be no more than one eighth of an inch from the upper edge of the work piece 1 Loosen the upper blade guide locking knob located on the back of the drill press Fig I 2 Turn the adjust ment knob Fig I 1 to adjust the height of the upper blade guide Relock the upper blade guide locking knob to secure the guard in place once the desired height has been reached 2 Loose...

Page 11: ...ackaging 1 Remove the D nut Fig B 1 washers Fig B 2 and wing screw Fig B 3 from the saw s table assembly Fig B 2 Open the upper and lower blade covers Fig G 3 Set the upper blade guide to its lowest position minimizing the space between the bottom of the upper blade guide and the table assembly 4 Open the cover of the upper guide assembly 5 Loosen the tension knob Fig H 1 until you can remove the ...

Page 12: ...pushing the work piece against the saw blade from the side When straight cutting against the fence use a push stick Use a work support when cutting long stock to avoid pieces from falling down after the cut has been completed Use a dust collector to minimize sawdust When cutting round stock make sure the piece is as secure as possible Before starting check that the saw blade and the upper and lowe...

Page 13: ...he power on until all adjustments have been made Check to make sure the upper and lower guard are in place Always OPERATION Fig O keep the upper blade guard close to your work approximately 1 8 of an inch above the workpiece 3 Do not force the workpiece against the blade Light contact permits easier cutting and prevents unwanted friction and heating of the blade Sharp saw blades need little pressu...

Page 14: ...14 EXPLODED VIEW PARTS LIST ...

Page 15: ... 3960 042 Hex Nut 1 43 3960 043 Flat Washer 2 44 3960 044 Bushing 1 45 3960 045 Brush 1 NO PART DESCRIPTION QTY 46 3960 046 Carriage Blot 1 47 3960 047 Foot 4 48 3960 048 Belt 1 49 3960 049 Dust Port 1 50 3960 050 Pan Head Screw 3 51 3960 051 Lock Nut 2 52 3960 052 Catching Knob 2 53 3960 053 Socket Head Screw 2 54 3960 054 Socket Head Screw 2 55 3960 055 Ball Bearing 606ZZ 2 56 3960 056 Flat Wash...

Page 16: ...ully 1 128 3960 128 Flat Washer 1 129 3960 129 Socket Head Screw 1 130 3960 130 Flat Washer 8mm 2 131 3960 131 Socket Head Screw 2 132 3960 132 Power Cord 1 133 3960 133 Fence Assembly 1 134 3960 134 Open Spanner 1 135 3960 135 Hex Wrench 2 99 3960 099 Sleeve 1 100 3960 100 Wave Washer 1 101 3960 101 Shaft 1 102 3960 102 Set Screw 1 103 3960 103 Release Handle 1 104 3960 104 Miter Gauge Assembly 1...

Page 17: ... prepaid by the purchaser The prod uct must be shipped in its original container or an equivalent properly packed to withstand the hazards of ship ment The product must be fully insured with a copy of the warranty card and or the proof of purchase enclosed There must also be a description of the problem in order to help our repairs department diagnose and fix the issue Repairs will be made and the...

Page 18: ...18 THANKS FOR REMEMBERING ...

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