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Model # 3960

9-INCH BENCHTOP

BAND SAW

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Your new tool has been engineered and manufactured to WEN’s highest standards for dependability, 

ease of  operation, and operator safety. When properly cared for, this product will supply you years 

of  rugged, trouble-free performance. Pay close attention to the rules for safe operation, warnings, 

and cautions. If  you use your tool properly and for intended purpose, you will enjoy years of  safe, 

reliable service.

IMPORTANT:

NEED HELP? CONTACT US!

Have product questions? Need technical support? 

Please feel free to contact us at:

800-232-1195

[email protected]

WENPRODUCTS.COM

(M-F 8AM-5PM CST)

Summary of Contents for 3960

Page 1: ...ll supply you years of rugged trouble free performance Pay close attention to the rules for safe operation warnings and cautions If you use your tool properly and for intended purpose you will enjoy years of safe reliable service IMPORTANT NEED HELP CONTACT US Have product questions Need technical support Please feel free to contact us at 800 232 1195 techsupport wenproducts com WENPRODUCTS COM M ...

Page 2: ...rmation Assembly Adjustments Operation Exploded View Parts List Warranty TECHNICAL DATA Model Number Motor Throat Cutting Depth Speeds Table Angle Work Table Blade Length Blade Width Weight 3960 120 V 60 Hz 300W 2 8A 9 inches 3 5 8 inches 2460 FPM 0 to 45 degrees 12 x 12 inches 62 inches 1 8 to 3 8 inches 44 pounds 2 Maintenance ...

Page 3: ...gloves neckties or jewelry rings watches etc when op erating the tool Inappropriate clothing and items can get caught in moving parts and draw you in ALWAYS wear non slip footwear and tie back long hair 8 WEAR A FACE MASK OR DUST MASK to fight the dust produced by sawing operations WARNING Dust generated from certain materials can be hazardous to your health Always operate the tool in a well venti...

Page 4: ...gs or muffs during extended periods of operation GENERAL SAFETY RULES 1 To avoid injury from unexpected movement make sure the saw is on a firm level surface properly secured to prevent rocking Make sure there is adequate space for operations Bolt the saw to a support surface to prevent slip ping or sliding during operation 2 Turn off and unplug the saw before moving it 3 Use the correct size and ...

Page 5: ...A MALFUNCTION OR BREAKDOWN grounding provides the path of least resistance for an electric current and reduces the risk of electric shock This tool is equipped with an electric cord that has an equipment grounding conductor and a grounding plug The plug MUST be plugged into a matching outlet that is properly installed and grounded in accordance with ALL local codes and ordinances DO NOT MODIFY THE...

Page 6: ...perly wired and in good condition Always replace a damaged extension cord or have it repaired by a qualified person before using it Protect your extension cords from sharp objects excessive heat and damp wet areas Use a separate electrical circuit for your tools This circuit must not be less than a 12 wire and should be protected with a 15 A time delayed fuse Before connecting the motor to the pow...

Page 7: ...ward workpieces 6 Keep hands away from blade at all times to prevent accidental injury ASSEMBLY UNPACKING Carefully unpack the band saw and all its parts and compare against the list below Do not discard the carton or any packaging until the band saw is completely assembled WARNING If any part is missing or damaged do not plug in the band saw until the missing or dam aged part is replaced 1 Band S...

Page 8: ...the blade stays within the slot Pull the angle adjustment knob back Fig D 2 and align the teeth on the saw blade s table bracket into the teeth on the angle adjustment knob Release the knob 4 Fit the pins on the frame into the slots of the table bracket Fig D 3 5 Assemble the flat washer and table lock handle Fig D 1 Tighten the table assembly to the saw s frame by turning the table lock lever clo...

Page 9: ...em 3 Turn tracking set knob Fig H 2 in the desired direction until the blade is centered over the upper and lower wheels 4 Spin the wheel manually to ensure that the blade is now running in the center Close the covers ADJUSTMENTS TILTING THE TABLE 1 Find and loosen the table bevel lock located in back under the saw table Fig F 2 2 Adjust the table to the desired angle using the table tilting knob ...

Page 10: ... workpiece the blade guard should be no more than one eighth of an inch from the upper edge of the work piece 1 Loosen the upper blade guide locking knob located on the back of the drill press Fig I 2 Turn the adjust ment knob Fig I 1 to adjust the height of the upper blade guide Relock the upper blade guide locking knob to secure the guard in place once the desired height has been reached 2 Loose...

Page 11: ...ackaging 1 Remove the D nut Fig B 1 washers Fig B 2 and wing screw Fig B 3 from the saw s table assembly Fig B 2 Open the upper and lower blade covers Fig G 3 Set the upper blade guide to its lowest position minimizing the space between the bottom of the upper blade guide and the table assembly 4 Open the cover of the upper guide assembly 5 Loosen the tension knob Fig H 1 until you can remove the ...

Page 12: ...pushing the work piece against the saw blade from the side When straight cutting against the fence use a push stick Use a work support when cutting long stock to avoid pieces from falling down after the cut has been completed Use a dust collector to minimize sawdust When cutting round stock make sure the piece is as secure as possible Before starting check that the saw blade and the upper and lowe...

Page 13: ...he power on until all adjustments have been made Check to make sure the upper and lower guard are in place Always OPERATION Fig O keep the upper blade guard close to your work approximately 1 8 of an inch above the workpiece 3 Do not force the workpiece against the blade Light contact permits easier cutting and prevents unwanted friction and heating of the blade Sharp saw blades need little pressu...

Page 14: ...14 EXPLODED VIEW PARTS LIST ...

Page 15: ... 3960 042 Hex Nut 1 43 3960 043 Flat Washer 2 44 3960 044 Bushing 1 45 3960 045 Brush 1 NO PART DESCRIPTION QTY 46 3960 046 Carriage Blot 1 47 3960 047 Foot 4 48 3960 048 Belt 1 49 3960 049 Dust Port 1 50 3960 050 Pan Head Screw 3 51 3960 051 Lock Nut 2 52 3960 052 Catching Knob 2 53 3960 053 Socket Head Screw 2 54 3960 054 Socket Head Screw 2 55 3960 055 Ball Bearing 606ZZ 2 56 3960 056 Flat Wash...

Page 16: ...ully 1 128 3960 128 Flat Washer 1 129 3960 129 Socket Head Screw 1 130 3960 130 Flat Washer 8mm 2 131 3960 131 Socket Head Screw 2 132 3960 132 Power Cord 1 133 3960 133 Fence Assembly 1 134 3960 134 Open Spanner 1 135 3960 135 Hex Wrench 2 99 3960 099 Sleeve 1 100 3960 100 Wave Washer 1 101 3960 101 Shaft 1 102 3960 102 Set Screw 1 103 3960 103 Release Handle 1 104 3960 104 Miter Gauge Assembly 1...

Page 17: ... prepaid by the purchaser The prod uct must be shipped in its original container or an equivalent properly packed to withstand the hazards of ship ment The product must be fully insured with a copy of the warranty card and or the proof of purchase enclosed There must also be a description of the problem in order to help our repairs department diagnose and fix the issue Repairs will be made and the...

Page 18: ...18 THANKS FOR REMEMBERING ...

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