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Wen 20691, Instruction Manual, Page: 3 / 28

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SPECIFICATIONS

INTRODUCTION

Thanks for purchasing the WEN Track Saw. We know you are excited to put your tool to work, but first, please 

take a moment to read through the manual. Safe operation of this tool requires that you read and understand this 

operator’s manual and all the labels affixed to the tool. This manual provides information regarding potential safety 

concerns, as well as helpful assembly and operating instructions for your tool. 

NOTE:

 The following safety information is not meant to cover all possible conditions and situations that may occur. 

WEN reserves the right to change this product and specifications at any time without prior notice.

At WEN, we are continuously improving our products. If you find that your tool does not exactly match this manual, 

please visit 

wenproducts.com

 for the most up-to-date manual or contact our customer service at 

1-800-232-1195

.

Keep this manual available to all users during the entire life of the tool and review it frequently to maximize 

safety for both yourself and others. 

Indicates danger, warning, or caution. The safety symbols and the explanations with them deserve your 

careful attention and understanding. Always follow the safety precautions to reduce the risk of fire, electric shock 

or personal injury. However, please note that these instructions and warnings are not substitutes for proper ac-

cident prevention measures. 

3

Model Number

20691, 20619BT

Included Battery*

4.0Ah Battery (Model 20204)*

Included Charger*

20V, 2A DC (Model 20200C)*

Included Blade

6.5 in. (165.1mm), Arbor: 20mm, Kerf: 1.6mm, 48T (Model 20691B)

No-Load Speed

2000 - 5500 RPM

Cutting Bevel

-1º - 47º

Cutting Depth (90º)

With Track: 2.09 in. (53mm), Without Track: 2.28 in. (58mm)

Cutting Depth (45º)

With Track: 1.5 in. (38mm), Without Track: 1.65 in. (42mm)

Dust Port Adapter

Inner Diameter: 1.38 in. (35mm), Outer Diameter: 1.56 in. (39.5mm)

Product Weight

9.42 Pounds

Product Dimensions

13.25 in. x 9.25 in. x 11.25 in.

Battery Models

All WEN 20V MAX Batteries**

Charger Models

All WEN 20V MAX Chargers

**NOTE: 

Some tools may not be compatible with WEN 20V MAX 1.5Ah Batteries, model 49120B. Contact 

WEN customer service at 

1-800-232-1195

, M-F with questions.

*NOTE: 

Battery and charger only included with model 20691. Model 20691BT does not include a battery 

or charger.

Summary of Contents for 20691

Page 1: ...e free performance Pay close attention to the rules for safe operation warnings and cautions If you use your tool properly and for its intended purpose you will enjoy years of safe reliable service NEED HELP CONTACT US Have product questions Need technical support Please feel free to contact us TECHSUPPORT WENPRODUCTS COM 1 800 232 1195 M F 8AM 5PM CST For replacement parts and the most up to date...

Page 2: ...ment 27 2 To purchase accessories and replacement parts for your tool visit WENPRODUCTS COM WEN plans to continue to add more items to our 20V line For an up to date list of the 20V cordless tools compatible with the included battery and charger visit wenproducts com and search model number 20202 2Ah 20204 4Ah or 20205 5Ah In the battery s description there will be a list of current products that ...

Page 3: ... others Indicates danger warning or caution The safety symbols and the explanations with them deserve your careful attention and understanding Always follow the safety precautions to reduce the risk of fire electric shock or personal injury However please note that these instructions and warnings are not substitutes for proper ac cident prevention measures 3 Model Number 20691 20619BT Included Bat...

Page 4: ...hock PERSONAL SAFETY 1 Stay alert watch what you are doing and use com mon sense when operating a power tool Do not use a power tool while you are tired or under the influence of drugs alcohol or medication A moment of inatten tion while operating power tools may result in serious personal injury 2 Use personal protective equipment Always wear eye protection Protective equipment such as a respira ...

Page 5: ...cordance with these instructions taking into ac count the working conditions and the work to be per formed Use of the power tool for operations different from those intended could result in a hazardous situa tion 8 Use clamps to secure your workpiece to a stable surface Holding a workpiece by hand or using your body to support it may lead to loss of control 9 KEEP GUARDS IN PLACE and in working or...

Page 6: ...acemaker inter ference or pacemaker failure 4 Wear work gloves when handling saw blades DO NOT wear gloves while operating the saw 5 Sawdust is harmful to your health Use NIOSH ap proved dust masks or other respiratory protection dur ing operation and cleaning 6 Always turn off and remove the battery from the track saw before making any adjustments or repair tasks Never adjust the track saw or the...

Page 7: ...d switch the saw off before looking up 5 Power tools must always be held by the insulated grip ping surfaces when performing an operation ensuring protection if the cutting tool makes contact with a cord or hidden wiring Contact with a live wire will make ex posed metal parts of the power tool live and shock the operator if the insulated gripping surfaces are not used 6 Do not use the track saw un...

Page 8: ...lade is binding or interrupting a cut for any reason release the trigger and hold the saw motionless in the workpiece until the blade comes to a complete stop Never attempt to remove the saw from the work or pull the saw backward while the blade is in motion Investigate and take corrective action to eliminate the cause of blade binding 3 When restarting a saw within an incomplete cut cen ter the s...

Page 9: ...IONS FOR EXTENSION CORDS When using an extension cord be sure to use one heavy enough to carry the current your product will draw An undersized cord will cause a drop in line voltage resulting in loss of power and overheating The table below shows the correct size to be used according to cord length and ampere rating When in doubt use a heavier cord The smaller the gauge number the heavier the cor...

Page 10: ...ery packs may explode causing personal injury or dam age Toxic fumes and materials are created when battery packs are burned Do not crush drop or damage battery packs Do not use the battery pack or charger if they have sustained a sharp blow been dropped run over or have been dam aged in any way i e pierced with a nail hit with a ham mer stepped on etc Do not disassemble Incorrect reassembly may p...

Page 11: ...ances please read the waste disposal information for proper battery disposal 8 If the battery pack suffers overloading and overheating the integrated protective cutoff will switch off the equip ment for safety reasons 9 Use only original battery packs The use of other batteries poses a fire risk and may result in injuries or an explo sion ABOUT THE CHARGER Protect battery charger and cord from dam...

Page 12: ...ories Do not discard the packaging until everything is removed Check the packing list below to make sure you have all of the parts and accessories If any part is missing or broken please contact customer service at 1 800 232 1195 M F 8 5 CST or email techsupport wenproducts com Only included with model number 20691 20V Charger 1 20V Battery 2 Hex Wrench 1 Dust Port Adapter 1 Track Saw 12 ...

Page 13: ...red to later in the manual for assembly and operation instructions Only included with model number 20691 Front Handle Mode Selector Depth Scale Bevel Scale Bevel Scale Lock Depth Scale Lock Track Slot 4 0Ah 20V Battery Fine Adjustment Knob Fine Adjustment Knob Power Trigger Spindle Lock Power Plunge Lock Button Dust Port Track Lock 4 0Ah 20V Battery 13 Bevel Scale Lock Rear Handle Battery 1 Batter...

Page 14: ... Plunge for general cutting C Scribe Cut for a scribe cut 2 5mm deep B FREE PLUNGE MODE Cutting depth can be set between 0 2 28 58mm NOTE Always maintain an appropriate blade depth set ting The blade teeth should never protrude more than 1 8 below the material being cut as excessive blade depth in creases the chances of saw kickback or contact with hidden surfaces beneath the workpiece 1 Make sure...

Page 15: ...n both bevel lock knobs to lock the bevel angle into place 3 Make a test cut in a piece of scrap material Measure the angle of the cut to confirm that the bevel angle is properly set If necessary re adjust the bevel angle before cutting the actual workpiece NOTE The bevel indication arrow should be properly ad justed at the factory If you find that it is inaccurate adjust it using the steps below ...

Page 16: ...ing p 14 Fig 2 2 Press and hold the plunge lock button Fig 8 1 and plunge the saw downwards until the arbor screw is visible in the blade guard window Release the plunge lock button the saw should now be locked in place and unable to be plunged or raised 3 Press and hold the spindle lock Fig 8 2 then use the included hex wrench to loosen the arbor screw Turn the arbor screw counter clockwise to lo...

Page 17: ... charged One Light The battery is almost out of power and needs to be charged INSERTING AND REMOVING THE BATTERY 1 To install the battery slide the battery pack into the battery port at the top of the band saw Make sure the release latch on the rear side of the battery pack snaps into place and battery is secure before beginning operation 2 To remove the battery pack press the battery release latc...

Page 18: ...e blade to come to a complete stop NOTE Do not remove your saw from the workpiece while the blade is still moving CHANGING SPEEDS You can adjust the blade speed between 2000 and 5500 RPM using the speed arrow buttons on the speed display Fig 12 1 The optimal blade speed depends on the type and thickness of the workpiece Press the up arrow to in crease the speed of the blade and the down arrow to d...

Page 19: ...Both types of cuts are performed in the same manner with the exception of the methods used to support and secure the workpiece for cutting After you have secured the workpiece in position performed the saw set up ad justments made the necessary measurements drawn a straight guide line and put on your personal protection you can begin the cutting operation 1 Hold the tool firmly with both hands usi...

Page 20: ...ine the tilted motor housing sometimes obstructs the opera tor s ability to see the blade making accurate cuts difficult Before taking on a project with numerous compound or bevel cuts it is suggested that inexperienced saw users spend time making practice cuts in scrap material to become familiar with and overcome difficulties associated with compound bevel cutting NOTE Keep in mind that bevel cu...

Page 21: ... the saw cannot be lowered anymore move the saw along the desired cut line in an even and steady motion OPERATION FLUSH CUTTING FIG 14 Your track saw can perform cuts close to walls or other obstructions for example when removing hardwood floor ing NOTE The minimum distance between the cut line and wall is 16mm 5 8 1 Turn the mode selector switch to the scribe cut or free plunge setting see MODE S...

Page 22: ...r workpiece 5 Ensure blade is compatible with the material type and thickness being cut Excessive noise or vibration 1 Blade is installed improperly 1 Ensure blade is installed in correct orientation 2 Blade is damaged 2 Replace blade 3 Blade is not secure 3 Make sure blade flanges are flush against the blade and arbor bolt is tightened completely 4 Cutting too fast 4 Do not force the tool Let it ...

Page 23: ... parts on this tool may be hazardous Servicing of the tool must be performed by a qualified technician When servicing use only identical WEN replacement parts Use of other parts may be hazardous or induce product failure CAUTION Most plastics are susceptible to damage from various types of commercial solvents Do not use any solvents or cleaning products that could damage the plastic parts Some of ...

Page 24: ...EXPLODED VIEW PARTS LIST NOTE Not all parts may be available for purchase Parts and accessories that wear down over the course of normal use are not covered under the warranty 24 ...

Page 25: ...over Plate 1 34 20691 034 Drive Bearing 1 35 CT1065 044 Drive Bearing Bracket 1 36 20691 036 Screw M5x8 2 No Part No Description Qty 37 CT1065 042 Depth Selector Cover 1 38 CT1065 041 Depth Selector Spring 1 39 CT1065 056 Locating Pin 1 40 CT1065 040 Depth Selector Switch 1 41 20691 041 Roller Pin 1 42 CT1065 039 Depth Selector 1 43 CT1065 038 Gearbox 1 44 CT1065 037 Spindle Lock Grip 1 45 CT1065 ...

Page 26: ...l Lock 1 86 20691 086 Self tapping Screw 3 No Part No Description Qty 87 20691 087 Screw M8x8 2 88 20691 088 Screw M6x8 2 89 20691 089 Push Bar 2 90 20691 090 Push Bar Spring 2 91 20691 091 Push Bar Cover 2 92 20691 092 Battery 2 NOTE Not all parts may be available for purchase Parts and accessories that wear down over the course of normal use are not covered under the warranty 26 ...

Page 27: ...parts and products may need to be sent to WEN before the replacements can be shipped out turning a product for warranty service the shipping charges must be prepaid by the purchaser The product must be shipped in its original container or an equivalent properly packed to withstand the hazards of shipment The product must be fully insured with a copy of the proof of purchase enclosed There must als...

Page 28: ...V 2022 07 29 THANKS FOR REMEMBERING ...

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