WELTECH Elbor W2500 User Manual Download Page 11

T.01

 Boru et kalınlığı - kaynak sıcaklığı tablosu.

OPERATION OF THE MACHINE AND WELDING PROCESS

1-

Supply energy to the hydraulic unit by means of the generator 

380 V

.

2-

Plug in the socket of the heater to the plug socket on the hydraulic unit and wait for the

temperature raising.

3-

Connect the oil in and output hoses, which is fixed on the main machine body, to the hydraulic unit.

4-

Check the oil situation in the hydraulic unit on the oil indicator. In case of no oil, please put Shell

Tellus 46 oil.

5-

Fix the suitable clamps to the machine and locate the pipes.

6-

Adjust the pressure adjustment regulator against clockwise on the hydraulic unit to the non-pressure

position.

7-

While adjusting the pressure adjustment regulator clockwise, press the forward button on the control

panel. Move the clamps for and backwards till you see the clamps are moving without difficulty. We

call the occured pressure while moving the clamps as Moving Pressure (MP). You can see this MP

–which will be taken into consideration later- on the manometer. The average MP is max. 30 bars.

8-

Find the welding pressure on the tables according to the size and PN value of the pipe. Add the MP

to this welding pressure. This is the Total Pressure Value (TPV) which should be adjusted on the

pressure

    adjustment regulator. 

9-

Locate the trimmer on the machine and lock the security pin.

10-

Fix the socket of the trimmer to the plug on the hydraulic unit.

11-

Operate the trimmer using the key on the manual control panel to be adjusted to 'On' position.

12-

Both pipes ends have to be trimmed smoothly. Please use trimmer presure range of 20 to 60 bar.

13-

Take off the trimmer from the machine after completing the trimming.

14-

Control the temperature on the heater to be 220 C˚ and locate it on the machine.

15-

Heat the pipe ends according to the pressure and time parameters which are given on the tables.

16-

Take off the heater and weld the pipe ends according to the TPV.

17-

Cool the welded pipes according to the parameters on the tables.

Т.01 

Толщина стенки трубы

-

Таблица температуры сварки

T.01 

Pipe wall thickness - source temperature table.

Т

емпера

т

у

ра св

арки

 

Толщина стенки трубы

Pipe wall thickness 

9

Summary of Contents for Elbor W2500

Page 1: ...W2500 W2500 PLAST K BORU H DROL K ALIN KAYNAK MAK NES KULLANMA KILAVUZU W2500 PLASTIC PIPES HYDRAULIC BUTT WELDING MACHINE USER MANUAL www elborweltech com...

Page 2: ...ELEKTR K KONTROL N TES HYDRAULIC POWER PACK WITH ELECTRIC CONTROL UNIT 7 ALIN KAYNAK MAK NASININ ALI TIRILMASI VE KAYNAK LEM OPERATION OF THE MACHINE AND WELDING PROCESS 8 9 KAYNAK POZ SYONLARI WELDIN...

Page 3: ...lik motor g c Hydroulic motor power t g c Heater power al ma aral Operating range al ma s cakl ortam Operating ambient temparature Gerekli jenerat r g c Generator power Standart makine a rl Machine we...

Page 4: ...ayn edilmi tir 10 C 40 C ortam s cakl nda al t r lmaya uygundur W2500 HYDRAULIC BUTT WELDING MACHINE GENERAL FEATURES Machine is for weldings of HDPE PP PVDF pipes and fittings up to 10Bar Welding siz...

Page 5: ...TE 3 ISITICI MAIN BODY HYDRAULIC UNIT HEATER 4 TRA LAYICI 5 MUHAFAZA VE DESTEK KUTUSU 6 TRIMMER PROTECTIVE AND CASING CLAMP AND INSERTS KELEP E VE PAFTALAR 2 H DROL K ALIN KAYNAK MAK NES EK PMANLARI...

Page 6: ...MAIN BODY The main body supports and centres the plastic pipes with two fixed and two movable clamps Using the hydraulic pressure on the system the two pistons on the carrying metal bars move the cla...

Page 7: ...yla s tarak birle tirme lemine haz rlayan al n kaynak makinesi eleman d r Is t c n n s derece ayar hidrolik nite zerinde bulunan dijital s ayar termostat ile yap lmaktad r TRIMMER The trimmer is the...

Page 8: ...cek etkilere kar darbe su vb korur 1 ISITICI HAZNES 2 TRA LAYICI HAZNES HEATER CHAMBER TRIMMER CHAMBER PROTECTIVE CASE The protective casing prevents heat loss of the heater and protects the trimmer f...

Page 9: ...raulic pressure It will be controlled by the manual buttons On the manual control panel there are two buttons and a key The clamps are controlled by the buttons and the trimmer by the key H DROL K VE...

Page 10: ...0 stenilen s cakl k derecesine ula m t muhafaza kutusundan al narak ta y c millere oturtulur 11 Borular teflon kapl t y zeyine yana t r l r Ekte verilen tablodan malzeme ve ap de erine g re dudak kal...

Page 11: ...ssure MP You can see this MP which will be taken into consideration later on the manometer The average MP is max 30 bars 8 Find the welding pressure on the tables according to the size and PN value of...

Page 12: ...1 380 2 210 220 3 30 4 5 6 H 7 20 30 8 9 T 01 220 10 11 SDR 12 13 14 15 CNC 16 SHELL 46 10...

Page 13: ...Installation of straight pipe and an elbow D z boru ve flan adapt r ba lant ekli Flan adapt r n makinaya ba lamak i in flan aparat na ihtiya vard r ekil 1 Installation of straight pipe and stub end fl...

Page 14: ...ekil 1 Flan adapt r paftas n n kullan lmas Fig 1 Using the flange adaptor clamp 1 12 FLAN ADAPT R OPS YONEL OLUP F YATA DAH L DE LD R FLANGE ADAPTER IS OPTIONAL AND NOT INCLUDED IN THE PRICE...

Page 15: ...an nce tra lay c n n emniyet pimi kapat lmal d r Tra lay c al r durumdayken kesinlikle ta nmamal d r Tra lama i lemi bittikten sonra tra lay c n n elektrik fi i panodan kar l p muhafaza kutusuna bu ek...

Page 16: ...FAZLA BASIN TAN KAYNAKLANAN HATA ERROR DUE TO OVER PRESSURE YETERS Z SICAKLIKTAN KAYNAKLANAN HATA ERROR DUE TO INSUFFICIENT HEAT BORULARDA KAYNAK HATALARI WELDING DEFECTS YETERS Z BASIN TAN KAYNAKLAN...

Page 17: ...Time necessary for the required bead thickness Heating time with loose pressure Time necessary for change over the heater Time of increasing the pressure Time necessary for cooling Pressure necessary...

Page 18: ...PARAMETERS KAYNAK PARAMETRELER 2 PN 5 SDR33 HDPE100 Total Cyl nder Sect on 128 cm Accord ng DVS 2207 1 2 PN 6 3 SDR26 HDPE100 Total Cyl nder Sect on 80 50 cm Accord ng DVS 2207 1 2 PN 8 SDR21 HDPE100...

Page 19: ...ure Bead he ght Heat Up t me w thout pressure t2 Change Over t me t3 Pressure ncreas ng t me t4 Cool ng Up t me t5 Total Weld ng T me OD s P1 P5 t2 t3 t4 t5 Total Cyl nder Sect on 128 cm Accord ng DVS...

Page 20: ...1800 44 28 3 5 440 18 22 40 48 2000 48 9 35 3 5 485 20 24 45 54 2200 53 7 42 4 537 21 27 49 59 2400 58 6 50 4 586 22 29 54 65 2500 61 2 55 4 612 23 31 56 67 mm mm bar mm sec sec sec min min 1800 55 1...

Page 21: ...28 3 0 468 18 43 50 59 2400 58 5 34 3 0 491 19 43 54 63 2500 60 9 36 3 0 503 20 43 54 63 mm mm bar mm sec sec sec min min 1800 43 9 19 2 5 409 16 38 40 48 2000 48 7 23 2 5 442 17 42 45 53 2200 53 6 2...

Page 22: ...K NEYE VERECE ZARAR GARANT KAPSAMINA DAH L ED LMEYECEKT R 2 HERHANG B R F Z KSEL DARBE SONUCU OLU AN MEKAN K ZARARLAR GARANT KAPSAMINA DAH L DE LD R 3 MAK NE KULLANIM KILAVUZUNA UYGUN EK LDE ALI TIRIL...

Page 23: ...SOURCES WILL NOT BE COVERED BY THIS CERTIFICATE 2 ANY MECHANICAL DAMAGES THAT OCCURED BY PHYSICAL IMPACTS WILL NOT BE COVERED BY THIS CERTIFICATE 3 PLEASE OPERATE THE MACHINE ACCORDING TO USER MANUAL...

Page 24: ...r com tr Elbor Makine San ve Tic Ltd ti Merkez Mahallesi Selimpasa Ortakoy Sanayi Bolgesi 608 Caddesi 732 Sokak Selim Pa a Cd No 97 stanbul T RK YE Tel 90 212 549 43 57 Fax 90 212 549 43 58 info elbor...

Page 25: ...allesi Selimpasa Ortakoy Sanayi Bolgesi 608 Caddesi 732 Sokak Selimpasa Cd No 97 stanbul T RK YE Tel 90 212 549 43 57 Fax 90 212 549 43 58 info elbor com tr export elbor com tr export weltech com tr e...

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