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30

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 ELBOW DIMENSIONS‐

15

 º

  INSERT 

PIPE DIA 

90 

175 

150 

110 

180 

150 

125 

184 

150 

140 

188 

150 

160 

193 

150 

180 

198 

150 

200 

203 

150 

225 

210 

150 

250 

267 

200 

280 

275 

200 

315 

284 

200 

355 

295 

200 

400 

357 

250 

450 

420 

300 

500 

434 

300 

560 

450 

300 

630 

469 

300 

710 

490 

300 

800 

515 

300 

900 

545 

300 

1000 

568 

300 

1200 

622 

300 

1400 

675 

300 

       

5

Summary of Contents for ELBOR W1000

Page 1: ...W1000 PLAST K BORU H DROL K ALIN KAYNAK D RSEK MAK NES KULLANMA KILAVUZU W1000 PLASTIC PIPES HYDRAULIC BUTT WELDING ELBOW MACHINE USER MANUAL W1000 www elbor com tr...

Page 2: ...CASING 6 H DROL K VE ELEKTR K KONTROL N TES HYDRAULIC POWER PACK WITH ELECTRIC CONTROL UNIT 7 ALIN KAYNAK MAK NASININ ALI TIRILMASI VE KAYNAK LEM OPERATION OF THE MACHINE AND WELDING PROCESS 8 9 KAYN...

Page 3: ...or g c Hydroulic motor power t g c Heater power al ma aral Operating range al ma s cakl ortam Operating ambient temparature Gerekli jenerat r g c Generator power Standart makine a rl Machine weight Sa...

Page 4: ...kolay kullan m imkan sa lar Maksimum al ma bas nc 150 Bar olarak dizayn edilmi tir 10 C 40 C ortam s cakl nda al t r lmaya uygundur W1000 HYDRAULIC BUTT WELDING ELBOW MACHINE GENERAL FEATURES Welding...

Page 5: ...ITICI MAIN BODY HYDRAULIC UNIT HEATER 4 TRA LAYICI 5 MUHAFAZA VE DESTEK KUTUSU 6 TRIMMER PROTECTIVE AND CASING CLAMP AND INSERTS KELEP E VE PAFTALAR 3 2 H DROL K ALIN KAYNAK D RSEK MAK NES EK PMANLARI...

Page 6: ...4 TABLE 1 A ILI PAFTA ANGLED INSERT...

Page 7: ...150 125 184 150 140 188 150 160 193 150 180 198 150 200 203 150 225 210 150 250 267 200 280 275 200 315 284 200 355 295 200 400 357 250 450 420 300 500 434 300 560 450 300 630 469 300 710 490 300 800...

Page 8: ...150 182 110 200 190 150 191 112 225 195 150 203 113 250 250 200 226 126 280 256 200 239 128 315 262 200 254 130 355 270 200 277 136 400 330 250 333 174 450 390 300 395 218 500 400 300 420 221 560 411...

Page 9: ...0 226 130 200 204 150 238 130 225 210 150 251 130 250 267 200 284 150 280 275 200 299 149 315 284 200 319 151 355 295 200 342 152 400 357 250 413 198 450 420 300 491 250 500 434 300 517 249 560 450 30...

Page 10: ...35 176 80 200 189 135 186 78 225 195 135 197 77 250 247 180 221 87 280 255 180 235 85 315 264 180 251 82 355 275 180 269 79 400 332 225 366 152 450 391 270 385 144 500 404 270 408 141 560 420 270 436...

Page 11: ...yla s tarak birle tirme lemine haz rlayan al n kaynak makinesi eleman d r Is t c n n s derece ayar hidrolik nite zerinde bulunan dijital s ayar termostat ile yap lmaktad r TRIMMER The trimmer is the...

Page 12: ...AIN BODY The main body supports and centres the plastic pipes with two fixed and two movable clamps Using the hydraulic pressure on the system the two pistons on the carrying metal bars move the clamp...

Page 13: ...cek etkilere kar darbe su vb korur PROTECTIVE CASE The protective casing prevents heat loss of the heater and protects the trimmer from external effects impact water etc 1 3 2 1 ISITICI HAZNES 2 TRA L...

Page 14: ...draulic pressure It will be controlled by the manual buttons On the manual control panel there are two buttons and a key The clamps are controlled by the buttons and the trimmer by the key H DROL K VE...

Page 15: ...0 stenilen s cakl k derecesine ula m t muhafaza kutusundan al narak ta y c millere oturtulur 11 Borular teflon kapl t y zeyine yana t r l r Ekte verilen tablodan malzeme ve ap de erine g re dudak kal...

Page 16: ...sure MP You can see this MP which will be taken into consideration later on the manometer The average MP is max 30 bars 8 Find the welding pressure on the tables according to the size and PN value of...

Page 17: ...1 380 2 210 220 3 30 4 5 6 H 7 20 30 8 9 T 01 220 10 11 SDR 12 13 14 15 CNC 16 SHELL 46 15...

Page 18: ...Installation of straight pipe and an elbow D z boru ve flan adapt r ba lant ekli Flan adapt r n makinaya ba lamak i in flan aparat na ihtiya vard r ekil 1 Installation of straight pipe and stub end fl...

Page 19: ...ekil 1 Flan adapt r paftas n n kullan lmas Fig 1 Using the flange adaptor clamp 1 17 FLAN ADAPT R OPS YONEL OLUP F YATA DAH L DE LD R FLANGE ADAPTER IS OPTIONAL AND NOT INCLUDED IN THE PRICE...

Page 20: ...an nce tra lay c n n emniyet pimi kapat lmal d r Tra lay c al r durumdayken kesinlikle ta nmamal d r Tra lama i lemi bittikten sonra tra lay c n n elektrik fi i panodan kar l p muhafaza kutusuna bu ek...

Page 21: ...FAZLA BASIN TAN KAYNAKLANAN HATA ERROR DUE TO OVER PRESSURE YETERS Z SICAKLIKTAN KAYNAKLANAN HATA ERROR DUE TO INSUFFICIENT HEAT BORULARDA KAYNAK HATALARI WELDING DEFECTS YETERS Z BASIN TAN KAYNAKLAN...

Page 22: ...ecessary for the required bead thickness Heating time with loose pressure Time necessary for change over the heater Time of increasing the pressure Time necessary for cooling Pressure necessary for th...

Page 23: ...900 34 4 28 3 344 15 18 42 49 1000 38 2 34 3 5 382 16 19 46 53 21 PN 4 SDR41 HDPE100 Boru ap OD Boru et kal nl s Kuvvet Bas n Dudak y ksekl mm Bas n s z s tma s res t2 Is t c kartma s res t3 Bas n art...

Page 24: ...4 588 22 29 69 80 900 66 1 52 4 661 24 33 76 88 1000 73 4 64 4 734 26 37 84 98 22 PN 8 SDR21 HDPE100 Boru ap OD Boru et kal nl s Kuvvet Bas n Dudak y ksekl mm Bas n s z s tma s res t2 Is t c kartma s...

Page 25: ...1081 35 54 118 138 900 121 6 89 4 1216 38 61 132 154 1000 135 1 110 4 1351 41 68 145 170 23 PN16 SDR11 HDPE100 Boru ap OD Boru et kal nl s Kuvvet Bas n Dudak y ksekl mm Bas n s z s tma s res t2 Is t c...

Page 26: ...u ap OD Boru et kal nl s Kuvvet Bas n Dudak y ksekl mm Bas n s z s tma s res t2 Is t c kartma s res t3 Bas n artt rma s res t4 Kaynak So utma s res t5 Toplam s re P pe d ameter OD Wall th ckness s For...

Page 27: ...22 3 306 14 14 37 43 900 34 4 28 3 344 15 15 42 49 1000 38 2 34 3 5 382 16 19 46 53 25 PN3 2 SDR41 HDPE80 Boru ap OD Boru et kal nl s Kuvvet Bas n Dudak y ksekl mm Bas n s z s tma s res t2 Is t c kar...

Page 28: ...s t c kartma s res t3 Bas n artt rma s res t4 Kaynak So utma s res t5 Toplam s re P pe d ameter OD Wall th ckness s Force Pressure Bead he ght Heat Up t me w thout pressure t2 Change Over t me t3 Pres...

Page 29: ...1081 35 54 118 138 900 121 6 89 4 1216 38 61 132 154 1000 135 1 110 4 1351 41 68 145 170 27 PN12 5 SDR11 HDPE80 Boru ap OD Boru et kal nl s Kuvvet Bas n Dudak y ksekl mm Bas n s z s tma s res t2 Is t...

Page 30: ...u ap OD Boru et kal nl s Kuvvet Bas n Dudak y ksekl mm Bas n s z s tma s res t2 Is t c kartma s res t3 Bas n artt rma s res t4 Kaynak So utma s res t5 Toplam s re P pe d ameter OD Wall th ckness s For...

Page 31: ...30 6 15 2 436 12 26 46 54 900 34 4 19 2 465 13 30 51 60 1000 38 2 23 2 5 492 14 33 56 65 29 PN2 5 SDR41 PP Boru ap OD Boru et kal nl s Kuvvet Bas n Dudak y ksekl mm Bas n s z s tma s res t2 Is t c ka...

Page 32: ...0 108 1 47 2 5 895 30 93 137 154 900 121 6 59 2 5 973 33 104 152 171 1000 135 1 73 2 5 1051 37 116 168 188 30 PN6 3 SDR17 6 PP Boru ap OD Boru et kal nl s Kuvvet Bas n Dudak y ksekl mm Bas n s z s tma...

Page 33: ...P Boru ap OD Boru et kal nl s Kuvvet Bas n Dudak y ksekl mm Bas n s z s tma s res t2 Is t c kartma s res t3 Bas n artt rma s res t4 Kaynak So utma s res t5 Toplam s re P pe d ameter OD Wall th ckness...

Page 34: ......

Page 35: ...HDPE 100 FITTINGS 20 mm 2000 mm...

Page 36: ......

Page 37: ...K NEYE VERECE ZARAR GARANT KAPSAMINA DAH L ED LMEYECEKT R 2 HERHANG B R F Z KSEL DARBE SONUCU OLU AN MEKAN K ZARARLAR GARANT KAPSAMINA DAH L DE LD R 3 MAK NE KULLANIM KILAVUZUNA UYGUN EK LDE ALI TIRIL...

Page 38: ...SOURCES WILL NOT BE COVERED BY THIS CERTIFICATE 2 ANY MECHANICAL DAMAGES THAT OCCURED BY PHYSICAL IMPACTS WILL NOT BE COVERED BY THIS CERTIFICATE 3 PLEASE OPERATE THE MACHINE ACCORDING TO USER MANUAL...

Page 39: ...r com tr Elbor Makine San ve Tic Ltd ti Merkez Mahallesi Selimpasa Ortakoy Sanayi Bolgesi 608 Caddesi 732 Sokak Selim Pa a Cd No 97 stanbul T RK YE Tel 90 212 549 43 57 Fax 90 212 549 43 58 info elbor...

Page 40: ...akoy Sanayi Bolgesi 608 Caddesi 732 Sokak Selimpa a Cd No 97 stanbul T RK YE Tel 90 212 549 43 57 Fax 90 212 549 43 58 info elbor com tr export elbor com tr export weltech com tr elbormak ne elbormak...

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