WELTECH ELBOR CNC W1600 User Manual Download Page 2 | Manualshive

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WELTECH ELBOR CNC W1600 User Manual Download Page 2

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W1200 HİDROLİK ALIN KAYNAK MAKİNESİ (W1200 HYDRAULIC BUTT WELDING MACHINE)

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1

MAKİNANIN ÖZELLİKLERİ (PROPERTIES OF THE MACHINE)

2

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ALIN KAYNAK MAKİNASI EKİPMANLARI (EQUIPMENTS OF THE MACHINE)

3

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ANA GÖVDE (MAIN BODY)

4

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TRAŞLAYICI (TRIMMER)

5

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ISITICI (HEATER)

6

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MUHAFAZA VE DESTEK KUTUSU (PROTECTIVE CASING)

6

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HİDROLİK VE ELEKTRİK KONTROL ÜNİTESİ

(HYDRAULIC POWER PACK WITH ELECTRIC CONTROL UNIT )

7

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ALIN KAYNAK MAKİNASININ ÇALIŞTIRILMASI VE KAYNAK İŞLEMİ (OPERATION OF THE MACHINE AND

WELDING PROCESS)

8-9

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KAYNAK POZİSYONLARI (WELDING POSITIONS)

11

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GÜVENLİK AÇISINDAN DİKKAT EDİLMESİ GEREKLİ HUSUSLAR (POINTS TO BE NOTICED FOR SAFETY)

13

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BORULARDA KAYNAK HATALARI (WELDING DEFECTS).

. 14

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W1200 HİDROLİK ALIN KAYNAK MAKİNESİ KAYNAK PARAMETRELERİ

(W1200 HYDRAULIC WELDING MACHINE WELDING

PARAMETERS)

15

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HD

PE 100

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16

HD

PE 80

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18

PP

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20

W

120

0 TEKNİK BİLGİLER/W

12

00 TECHNICAL DETAILS......................................…………………………………

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Summary of Contents for ELBOR CNC W1600

Page 1: ...W1200 W1200 PLAST K BORU H DROL K ALIN KAYNAK MAK NES KULLANMA KILAVUZU W1200 PLASTIC PIPES HYDRAULIC BUTT WELDING MACHINE USER MANUAL www elborweltech com...

Page 2: ...K KONTROL N TES HYDRAULIC POWER PACK WITH ELECTRIC CONTROL UNIT 7 ALIN KAYNAK MAK NASININ ALI TIRILMASI VE KAYNAK LEM OPERATION OF THE MACHINE AND WELDING PROCESS 8 9 KAYNAK POZ SYONLARI WELDING POSIT...

Page 3: ...idrolik motor g c Hydroulic motor power t g c Heater power al ma aral Operating range al ma s cakl ortam Operating ambient temparature Gerekli jenerat r g c Generator power Standart makine a rl Machin...

Page 4: ...zayn edilmi tir 10 C 40 C ortam s cakl nda al t r lmaya uygundur W1200 HYDRAULIC BUTT WELDING MACHINE GENERAL FEATURES Machine is for weldings of HDPE PP PVDF pipes and fittings up to 25 Bar Welding s...

Page 5: ...I MAIN BODY HYDRAULIC UNIT HEATER 4 TRA LAYICI 5 MUHAFAZA VE DESTEK KUTUSU 6 TRIMMER PROTECTIVE AND CASING CLAMP AND INSERTS KELEP E VE PAFTALAR 3 H DROL K ALIN KAYNAK MAK NES EK PMANLARI EQUIPMENTS O...

Page 6: ...MAIN BODY The main body supports and centres the plastic pipes with two fixed and two movable clamps Using the hydraulic pressure on the system the two pistons on the carrying metal bars move the cla...

Page 7: ...as yla s tarak birle tirme lemine haz rlayan al n kaynak makinesi eleman d r Is t c n n s derece ayar hidrolik nite zerinde bulunan dijital s ayar termostat ile yap lmaktad r TRIMMER The trimmer is th...

Page 8: ...cek etkilere kar darbe su vb korur 1 ISITICI HAZNES 2 TIRA LAYICI HAZNES HEATER CHAMBER TRIMMER CHAMBER PROTECTIVE CASE The protective casing prevents heat loss of the heater and protects the trimmer...

Page 9: ...raulic pressure It will be controlled by the manual buttons On the manual control panel there are two buttons and a key The clamps are controlled by the buttons and the trimmer by the key H DROL K VE...

Page 10: ...0 stenilen s cakl k derecesine ula m t muhafaza kutusundan al narak ta y c millere oturtulur 11 Borular teflon kapl t y zeyine yana t r l r Ekte verilen tablodan malzeme ve ap de erine g re dudak kal...

Page 11: ...ssure MP You can see this MP which will be taken into consideration later on the manometer The average MP is max 30 bars 8 Find the welding pressure on the tables according to the size and PN value of...

Page 12: ...1 380 2 210 220 3 30 4 5 6 H 7 20 30 8 9 T 01 220 10 11 SDR 12 13 14 15 CNC 16 SHELL 46 10...

Page 13: ...Installation of straight pipe and an elbow D z boru ve flan adapt r ba lant ekli Flan adapt r n makinaya ba lamak i in flan aparat na ihtiya vard r ekil 1 Installation of straight pipe and stub end fl...

Page 14: ...ekil 1 Flan adapt r paftas n n kullan lmas Fig 1 Using the flange adaptor clamp 1 12 FLAN ADAPT R OPS YONEL OLUP F YATA DAH L DE LD R FLANGE ADAPTER IS OPTIONAL AND NOT INCLUDED IN THE PRICE...

Page 15: ...an nce tra lay c n n emniyet pimi kapat lmal d r Tra lay c al r durumdayken kesinlikle ta nmamal d r Tra lama i lemi bittikten sonra tra lay c n n elektrik fi i panodan kar l p muhafaza kutusuna bu ek...

Page 16: ...FAZLA BASIN TAN KAYNAKLANAN HATA ERROR DUE TO OVER PRESSURE YETERS Z SICAKLIKTAN KAYNAKLANAN HATA ERROR DUE TO INSUFFICIENT HEAT BORULARDA KAYNAK HATALARI WELDING DEFECTS YETERS Z BASIN TAN KAYNAKLAN...

Page 17: ...Time necessary for the required bead thickness Heating time with loose pressure Time necessary for change over the heater Time of increasing the pressure Time necessary for cooling Pressure necessary...

Page 18: ...sn sn dk dak 710 42 1 26 3 5 421 18 21 51 59 800 47 4 33 3 5 474 19 24 57 66 900 53 3 42 4 533 21 27 63 73 1000 59 3 52 4 593 22 30 69 80 1200 71 1 75 4 711 25 36 81 94 16 PN 4 SDR41 HDPE100 Boru ap...

Page 19: ...1 172 202 mm mm bar mm sec sec sec min min 710 118 3 66 4 1183 37 59 128 150 800 133 3 83 4 1333 41 67 143 167 900 150 105 4 1500 45 75 160 187 1000 166 6 130 4 1666 49 83 177 207 1200 200 188 4 2000...

Page 20: ...25 36 81 94 18 PN 3 2 SDR41 HDPE80 Boru ap OD Boru et kal nl s Kuvvet Bas n Dudak y ksekl mm Bas n s z s tma s res t2 Is t c kartma s res t3 Bas n artt rma s res t4 Kaynak So utma s res t5 Toplam s re...

Page 21: ...48 81 172 202 mm mm bar mm sec sec sec min min 710 118 3 66 4 1183 37 59 128 150 800 133 3 83 4 1333 41 67 143 167 900 150 105 4 1500 45 75 160 187 1000 166 6 130 4 1666 49 83 177 207 1200 200 188 4 2...

Page 22: ...lam s re P pe d ameter OD Wall th ckness s Force Pressure Bead he ght Heat Up t me w thout pressure t2 Change Over t me t3 Pressure ncreas ng t me t4 Cool ng Up t me t5 Total Weld ng T me OD s P1 P5 t...

Page 23: ...1233 44 142 204 228 1200 200 125 2 5 1426 51 171 242 270 21 PN16 SDR7 4 PP Boru ap OD Boru et kal nl s Kuvvet Bas n Dudak y ksekl mm Bas n s z s tma s res t2 Is t c kartma s res t3 Bas n artt rma s r...

Page 24: ...PLAST K BORU ALIN KAYNAK MAK NELER W1200 TECHNICAL INFORMATION PLASTIC PIPES BUTT WELDING MACHINES W1200 TEKN K B LG LER...

Page 25: ...22...

Page 26: ...READED UNION 4 PIECES 22 YM 110 012 1 4 SUPER WASHER WITH NBR 4 PIECES 23 YM 102 046 M24 90 HEXAGON SCREW 4 PIECES 24 YM 102 047 M24 50 HEXAGON SCREW 2 PIECES 25 YM 120 016 M24 BLACK NUT 6 PIECES 26 Y...

Page 27: ...M 110 012 1 4 KAU UKLU S PER PUL 4 ADET 23 YM 102 046 M24 90 AKB C VATA 4 ADET 24 YM 102 047 M24 50 AKB C VATA 2 ADET 25 YM 120 016 M24 S YAH SOMUN 6 ADET 26 YM 100 033 3 M16 120 AKB C VATA 8 ADET 27...

Page 28: ...25...

Page 29: ...201 W160 W2000 CONTROL UNIT MANUEL CONTROL WITH CABLE 1 PIECE 21 YM 150 58 1 W400 W1200 POWER PLUG 3X32A 1 PIECE 22 YM 150 69 2 W1000 W1200 POWER CABLE 3X2 5 TTR CABLE 5 METER 23 YM 150 20 CABLE GLAND...

Page 30: ...50 69 2 W1000 W1200 BESLEME KABLOSU 5X4 TTR KABLO 5 METRE 23 YM 150 20 KABLO REKORU PG11 KUMANDA KABLOSU MUTLUSAN 2 ADET 24 YM 150 21 KABLO REKORU PG16 UZATMA BESLEME KABLOSU MUTLUSAN 1 ADET 25 YM 150...

Page 31: ...28...

Page 32: ...NC W1600 HYDRAULIC UNIT 1 PIECE 11 YM 209 006 3 8 BLIND CAP WITH HOSE 1 PIECE 12 YM 100 003 M6 90 INBUS SCREW 3 PIECES 13 YM 100 022 1 M6 50 INBUS SCREW 4 PIECES 14 YM 121 011 1 M6 16 HEXAGON SCREW 4...

Page 33: ...1000 CNC W2000 H DROL K N TE 1 ADET 11 YM 209 006 3 8 DEL KL K R TAPA 1 ADET 12 YM 100 048 M6 80 MBUS C VATA 3 ADET 13 YM 100 022 1 M6 50 MBUS C VATA 4 ADET 14 YM 121 011 1 M6 16 AKB C VATA 4 ADET 15...

Page 34: ...23 23 23 23 24 25 26 27 28 29 29 30 26 26 31 32 33 34 35 36 38 37 W1200 TRIMMER YM 1200 04 000 ALUMINIUM 400 Kg 01 Weight 1 13 PRODUCT CODE Explanation Rev Personal Date Signature Scale PAGE Controlli...

Page 35: ...YM 301 016 BALL HANDLE 1 PIECE 18 YM 1200 04 009 W1200 TRIMMER SAFETY PIN 1 PIECE 19 YM 102 068 M8 20 FLAT COUNTERSUNK SCREW 8 PIECES 20 YM 103 010 M6 10 LENTIL SHEET METAL SCREW 6 PIECES 21 YM 120 0...

Page 36: ...BUS SCREW 1 PIECE 17 YM 100 025 M10 60 INBUS SCREW 6 ADET 18 YM 100 033 M16 110 INBUS SCREW 4 ADET 19 YM 100 045 1 M12 20 FLAT COUNTERSUNK SCREW 1 PIECE 20 YM 101 004 M6 30 FLAT COUNTERSUNK SCREW 10 A...

Page 37: ...M8 70 MBUS C VATA 1 ADET 17 YM 100 025 M10 60 MBUS C VATA 6 ADET 18 YM 100 033 M16 110 MBUS C VATA 4 ADET 19 YM 100 045 1 M12 20 HB MBUS C VATA 1 ADET 20 YM 101 004 M6 30 HB MBUS C VATA 10 ADET 21 YM...

Page 38: ...23 23 23 23 24 25 26 27 28 29 29 30 26 26 31 32 33 34 35 36 38 37 W1200 TRIMMER YM 1200 04 000 ALUMINIUM 400 Kg 01 Weight 1 13 PRODUCT CODE Explanation Rev Personal Date Signature Scale PAGE Controlli...

Page 39: ...BUS SCREW 1 PIECE 17 YM 100 025 M10 60 INBUS SCREW 6 ADET 18 YM 100 033 M16 110 INBUS SCREW 4 ADET 19 YM 100 045 1 M12 20 FLAT COUNTERSUNK SCREW 1 PIECE 20 YM 101 004 M6 30 FLAT COUNTERSUNK SCREW 10 A...

Page 40: ...M8 70 MBUS C VATA 1 ADET 17 YM 100 025 M10 60 MBUS C VATA 6 ADET 18 YM 100 033 M16 110 MBUS C VATA 4 ADET 19 YM 100 045 1 M12 20 HB MBUS C VATA 1 ADET 20 YM 101 004 M6 30 HB MBUS C VATA 10 ADET 21 YM...

Page 41: ...8 18 18 18 19 19 19 19 19 19 20 26 25 24 24 23 23 22 22 21 21 33 34 35 36 37 37 39 38 38 31 31 32 30 29 27 28 W1200 HEATER YM 1200 05 000 112 Kg ALUMINIUM PFTA 01 Weight 1 13 PRODUCT CODE Explanation...

Page 42: ...BUS SCREW 5 PIECES 17 YM 104 003 M5 10 LENTIL SHEET METAL SCREW 6 PIECES 18 YM 110 003 M8 GALVANISE WASHER 22 PIECES 19 YM 110 017 M8 GALVANISE NUT 11 PIECES 20 YM 150 12 5 3X2 5 TTR CABLE 6 METER 21...

Page 43: ...UL 22 ADET 19 YM 110 017 M8 GALVAN ZL SOMUN 11 ADET 20 YM 150 12 5 KABLO 3X2 5 TTR KABLO S YAH 6 METRE 21 YM 150 37 2 5 mm KABLO Y KS MAV RENK 6 ADET 22 YM 150 40 1 mm KABLO Y KS MAV RENK 4 ADET 23 YM...

Page 44: ...37...

Page 45: ......

Page 46: ...K NEYE VERECE ZARAR GARANT KAPSAMINA DAH L ED LMEYECEKT R 2 HERHANG B R F Z KSEL DARBE SONUCU OLU AN MEKAN K ZARARLAR GARANT KAPSAMINA DAH L DE LD R 3 MAK NE KULLANIM KILAVUZUNA UYGUN EK LDE ALI TIRIL...

Page 47: ...SOURCES WILL NOT BE COVERED BY THIS CERTIFICATE 2 ANY MECHANICAL DAMAGES THAT OCCURED BY PHYSICAL IMPACTS WILL NOT BE COVERED BY THIS CERTIFICATE 3 PLEASE OPERATE THE MACHINE ACCORDING TO USER MANUAL...

Page 48: ...r com tr Elbor Makine San ve Tic Ltd ti Merkez Mahallesi Selimpasa Ortakoy Sanayi Bolgesi 608 Caddesi 732 Sokak Selim Pa a Cd No 97 stanbul T RK YE Tel 90 212 549 43 57 Fax 90 212 549 43 58 info elbor...

Page 49: ...koy Sanayi Bolgesi 608 Caddesi 732 Sokak Selimpasa Cd No 97 stanbul T RK YE Tel 90 212 549 43 57 Fax 90 212 549 43 58 info elbor com tr export elbor com tr export weltech com tr www elborweltech com e...

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