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3

3. Apply the Lockout Pencil to the ESD symbol on the front panel. The single decimal point in the MSD (Most Significant

Digit)

will slowly blink for approximately 3 seconds. At this point, the single decimal point in the MD (Middle Digit) will

begin to

flash, indicating that it is in the “Offset” mode. Adjust the digital display to where it matches the measured tip

temperature.

Now remove the Lockout Pencil and the temperature “Offset” procedure is complete. The “Offset” is retained

when the

station power is turned off.

Note:

The “Offset” allows for approxi/- 75° F (42° C) adjustment capability. If the measured error is greater

than +/- 75° F (42° C), the station will reject the input by continuously displaying “NO” on the digital display,

until the “Lockout Probe” is removed from the panel. At this point, the “Offset” procedure (Step 3 above) must

be repeated with an offset used, within the acceptable range.

RESET STATION TO FACTORY DEFAULT SETTINGS

With the station power turned “Off”, adjust the temperature set knob to the lowest setting: 350°F (177°C). Apply the Lockout Pencil

to the ESD symbol on the front panel and turn the station “On”. Remove the Lockout Pencil and the procedure is complete. Any tip

temperature “Offset” programmed into the memory will now be reset to the nominal factory settings. Lockout will also be cleared.

AUTO OFF FEATURE

The 

Weller

®

 Model WESD51 Model Station will automatically shut off power to the tool and the digital display after 99 minutes of

inactivity of the iron. Certain applications may not be recognized by the “Loading Effect” or “Temperature Drop” on the tool and may

require more frequent wiping of the tip on the damp sponge, to recognize use.

°F/°C OPERATION

The WESD51 Station will display temperature in either °F or °C. The factory default is °F. To change the display to °C, turn the

station off and adjust the temperature set knob fully clockwise to the maximum temperature setting. Apply the Lockout Pencil to the

ESD symbol on the front panel and turn the station on. Remove the Lockout Pencil. After a brief display test, the display will read all

temperatures in °C. Repeat the procedure to toggle back to °F.

TROUBLESHOOTING GUIDE

WARNING:

AC line voltage is present inside power unit even when power switch is off. Refer service to qualified personnel.

NOTE:

Access to internal parts, may be gained by removing the four rubber feet, four screws under feet and top case.

TOOL DOES NOT HEAT

With line cord unplugged and power switch on, check for approximately 21 ohms at line cord blades (55 ohms for 230V unit).

·

Check power switch for continuity in the “On” position - replace if defective.

·

Check line cord for continuity  - repair or replace if defective.

·

Check transformer primary - replace transformer if defective.

With line cord plugged in and power switch on, check for 24VAC ±10% between pins #2 and #6 of tool recep

tacle.

·

Check transformer secondary for 24VAC ±10% - replace transformer if defective.

·

Check wiring to printed circuit board assembly - repair or replace if defective.

·

Replace printed circuit board assembly.

Check wiring from tool receptacle to printed circuit board.

·

Repair or replace if defective.

Replace soldering tool with known good tool and recheck.

·

Refer to Tool Troubleshooting Guide

·

Replace printed circuit board assembly.

TOOL OVERHEATING

Replace soldering tool with known good tool and recheck.

·

Refer to Tool Troubleshooting Guide

Replace printed circuit board assembly in station.

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Summary of Contents for WESD51

Page 1: ...de the displayed tip temperature may fluctuate This fluctuation is normal and represents the control systems response to the changing load Tip selection for a particular job may be optimized by observing the tip temperature fluctuations during the soldering application Normally the tip should be selected for minimum fluctuation This will assist in providing the shortest soldering dwell time Howeve...

Page 2: ...kout by momentarily touching the Lockout Pencil to the ESD symbol Remove the Lockout Pencil slowly and the temperature set knob will function as normal The single decimal point in the MSD Most Significant Digit will now be Off Note If the temperature set knob is adjusted during the Lockout mode the temperature setting will display the current Position Setting of the temperature set pot when the Lo...

Page 3: ... Check power switch for continuity in the On position replace if defective Check line cord for continuity repair or replace if defective Check transformer primary replace transformer if defective With line cord plugged in and power switch on check for 24VAC 10 between pins 2 and 6 of tool receptacle Check transformer secondary for 24VAC 10 replace transformer if defective Check wiring to printed c...

Page 4: ...andle 1 1 2 4 Clamp 3 8 24 nut in vise pull and wiggle handle side to side to disengage heater 1 1 3 Replace cord handle assembly if heater is correct else replace heater sensor assembly complete instructions are provided with replacement part 1 2 Check sensor resistance from pin 3 to pin 4 of the tool connector should measure 1 2 ohms 1 2 1 If sensor resistance is incorrect remove heater sensor a...

Page 5: ...n Not Shown Not Shown Not Shown Not Shown Not Shown Not Shown Not Shown PART NO SW110 WES207 TR215 TR216 PES51 BA60 PES201 PES203 PW50 EC254 PH50 SMTA WA2000 K111 WPB1 SF60 TC205 WESD51PU Power Switch Circuit Board Assembly for WESD51 Power Transformer 120VAC 60 Hz Power Transformer 230VAC 50 60 Hz PES51 Soldering Iron Only Barrel Nut Assembly Heater Sensor Assembly Cord Handle Assembly Lockout Pe...

Page 6: ...WW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW W...

Page 7: ... TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM TW WWW 100Y COM...

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