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2005 Cooper Industries, Inc. 

 

 

4

 

 

 

 

 

S805 

 

 

 

 

 

 

 

 

 

 

 

 

   3/05 

 

 

 

 

 

 

 

 

 

 

MEASUREMENT PROCEDURE 

 

1. 

Set the analyzer rotary selector switch to the 

OHMS

 position. 

2. 

Insert the yellow plug from the ground adapter into the analyzer 

TEST

 receptacle 

and the ground pin into the 

GND

 receptacle. Record lead resistance R

L

, which 

will be subtracted later. 

3. 

Remove yellow plug from the analyzer 

TEST

 receptacle and reinstall pyrometer. 

Plug iron to be tested into the ground adapter and the adapter into an AC power 
source. Turn on the iron under test and allow to stabilize. Lay the iron's tip onto 
the pyrometer to complete the test circuit. Add additional solder to increase 
contact area. 

4. 

Record the reading R

T

 and subtract lead resistance, R

T

 - R

L

. The result will be the 

iron's tip to ground resistance. 

 

**IMPORTANT**

 

 
    When making measurements, always use a clean tinned tip. A dirty oxidized tip can 
cause erroneous measurements. 
 
    Always add additional solder to the tip and pyrometer, during measurement, to 
ensure sufficient electrical contact. Do not add solder to the thermocouple assemblies. 
 

RECORDER OUTPUT

 

 
    A buffered output and recorder plug assembly has been provided for connection to a 
chart recorder. This output can also be connected to a DVM with an IEEE 488 type 
output for data acquisition and statistical analysis on a P.C. 
 
Recorder Output Parameters 
  Temperature: 1mV/degree 

(

°

F or 

°

C) 

  Resistance: 

 1mV/0.1 

ohms 

  Tip 

Noise: 

 1mV/0.1 

mVRMS 

 
 
 

HANDS OFF OPERATION

 

 
    A small stand is provided with the analyzer to enable the user to support the iron 
under test when using the contact pyrometer. This helps in providing a stable method of 
supporting the iron, which results in consistent measurements. 

Summary of Contents for WA2000

Page 1: ...WA2000 SOLDERING IRON ANAL YZER INSTRUCTION MANUAL ...

Page 2: ... 0 560 C Accuracy Contact Pyrometer 1 over a ten degree span stability Auxiliary T C 5 of reading Absolute 1 digit Resolution 1 F or 1 C user selectable Sensor CP 01 or CP 02 Contact Pyrometer K 111 K 121 K 181 Type K Thermocouple assembly NOTE Analyzer accuracy only Tolerance of thermocouple and external fixturing must be added Patent pending TIP OHMS TO GROUND Range 0 to 100 Ohms Accuracy 1 of r...

Page 3: ...rature measurements These assemblies can also be used to monitor active soldering and can measure temperature loading excursions and heater response Although not a requirement for compliance to the MIL STD 2000 specification it does provide a good tool for process control and improvement MEASUREMENT PROCEDURE 1 Set the rotary selector switch to the TEMP position and the slide switch to C or F to s...

Page 4: ...contact the pyrometer with the iron s tip The iron holder provided with the WA2000 may be used to hold the iron steady Record the analyzer reading V1 4 Turn iron under test on and allow to stabilize With the iron s tip making contact to the pyrometer add additional solder to the tip to increase contact area Allow to stabilize for thirty seconds Record the analyzer reading V2 5 Calculate tip noise ...

Page 5: ...e the iron s tip to ground resistance IMPORTANT When making measurements always use a clean tinned tip A dirty oxidized tip can cause erroneous measurements Always add additional solder to the tip and pyrometer during measurement to ensure sufficient electrical contact Do not add solder to the thermocouple assemblies RECORDER OUTPUT A buffered output and recorder plug assembly has been provided fo...

Page 6: ...10 F weekly Visual for damage oxidation and cleanliness daily daily daily Proper operation and performance undefined daily see note 1 daily see note 2 daily ESD per DOD STD 1686 N R N R N R Note 1 Complete soldering within 2 5 seconds Note 2 Complete soldering within 5 seconds Cleanliness only required N R Periodic test not required For confirmation of specifications write to WD6536E 2 CODE 3681 S...

Page 7: ...GND receptacle 3 Measure voltage from pin 7 to pin 8 ground of the ribbon cable pin 1 of the cable is nearest to the battery leads see figure on page 7 and adjust R3 on the display board until display and volt meter readings match i e 1 000V 100 0 ohms TEMPERATURE CALIBRATION 1 Set the analyzer rotary selector switch to TEMP and the slide switch to F 2 Connect K 111 or K 181 thermocouple assembly ...

Page 8: ...g of 00 0 on display Allow time for the reading to settle it will take several seconds 4 Connect a precision digital voltmeter to monitor input and adjust signal generator output for a 100 mVAC RMS sinusoidal 60 Hz signal 5 Adjust R77 until the analyzer display matches the voltmeter reading OHMS CALIBRATION 1 Set the analyzer rotary selector switch to OHMS 2 Connect a 100 ohm 0 1 resistor to the a...

Page 9: ... THE WA2000 Please include model number when ordering these parts from your original supplier Please allow six weeks for delivery of items marked with ITEM DESCRIPTION P N 1 Vinyl Accessory Case C724 2 Ground Cord Adapter 7 3400 3 Contact Pyrometer Large Gauge CP 01 4 Contact Pyrometer Small Gauge CP 02 5 Type K Thermocouple Assembly ETA tip K 111 6 Type K Thermocouple Assembly EPH107 Tip K 121 7 ...

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