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SECTION 8   WARRANTY POLICY

 

 

Malo Welding Products Ltd., Warranty Policy 

Effective August 1

st

, 2004

 

LIMITED WARRANTY - Subject to the terms and 
conditions below, Malo Welding Products Ltd., 
warrants to its original retail purchaser that new 
equipment sold after the effective date of this 
limited warranty is free of defects in material and 
workmanship at the time it is shipped. THIS 
WARRANTY IS EXPRESSLY IN LIEU OF ALL 
OTHER WARRANTIES, EXPRESS OR IMPLIED, 
INCLUDING THE WARRANTIES OF 
MERCHANTABILITY AND FITNESS. 

Within the warranty periods listed below, Malo 
Welding Products Ltd will repair or replace any 
warranted parts or components that fail due to such 
defects in material or workmanship. Malo Welding 
Products Ltd., must be notified, in writing within 
thirty (30) days of such defect or failure, at which 
time Malo Welding Products Ltd. will provide 
instructions on the warranty claim procedures to be 
followed.  

Malo Welding Products Ltd. shall honor warranty 
claims on warranted equipment listed below in the 
event of such a failure within the warranty time 
periods. All warranty time periods start on the date 
that the equipment was delivered to the original 
retail purchaser, or one year after the equipment is 
sent to a North American distributor. 

1. 

3 Years - Parts and Labor 

Power Sources 

Wire Feeders 

2. 

90 Days - Parts (No Labor) 

MIG Guns 

Remote Controls 

Accessory Kits 

Replacement Parts (No labor) 

Malo Welding Products Ltd.’s limited Warranty shall 
not apply to: 

1.  Consumable components; such as contact tips, 
cutting nozzles, contactors, brushes, slip rings, 
relays or parts that fail due to normal wear. 

2. 

Equipment that has been modified by any 

party other than Malo Welding Products Ltd., or 
equipment that has been improperly installed, 
improperly operated or misused based upon 
industry standards, or equipment which has not had 
reasonable and necessary maintenance, or 
equipment which has been used for operation 
outside of the specifications for the equipment. 

MALO WELDING PRODUCTS LTD.’S PRODUCTS 
ARE INTENDED FOR PURCHASE AND USE BY 
COMMERCIAL/INDUSTRIAL USERS AND 

PERSONS TRAINED AND EXPERIENCED IN THE 
USE AND MAINTENANCE OF WELDING 
EQUIPMENT. 

In the event of a warranty claim covered by this 
warranty, the exclusive remedies shall be, at Malo 
Welding Products Ltd. ’s option: (1) repair; or (2) 
replacement; or, where authorized in writing by 
Malo Welding Products Ltd., in appropriate cases, 
(3) the reasonable cost of repair or replacement at 
an authorized service station; or (4) payment of or 
credit for the purchase price (less reasonable 
depreciation based upon actual use) upon return of 
the goods at customer's risk and expense. No 
compensation or reimbursement for transportation 
costs of any kind will be allowed. 

TO THE EXTENT PERMITTED BY LAW, THE 
REMEDIES PROVIDED HEREIN ARE THE SOLE 
AND EXCLUSIVE REMEDIES. IN NO EVENT 
SHALL MALO WELDING PRODUCTS LTD., BE 
LIABLE FOR DIRECT, INDIRECT, SPECIAL, 
INCIDENTAL OR CONSEQUENTIAL DAMAGES 
(INCLUDING LOSS OF PROFIT), WHETHER 
BASED ON CONTRACT, TORT OR ANY OTHER 
LEGAL THEORY. 

ANY EXPRESS WARRANTY NOT PROVIDED 
HEREIN AND ANY IMPLIED WARRANTY, 
GUARANTY OR REPRESENTATION AS TO 
PERFORMANCE, AND ANY REMEDY FOR 
BREACH OF CONTRACT TORT OR ANY OTHER 
LEGAL THEORY WHICH, BUT FOR THIS 
PROVISION, MIGHT ARISE BY IMPLICATION, 
OPERATION OF LAW, CUSTOM OF TRADE OR 
COURSE OF DEALING, INCLUDING ANY 
IMPLIED WARRANTY OF MERCHANTABILITY 
OR FITNESS FOR PARTICULAR PURPOSE, 
WITH RESPECT TO ANY AND ALL EQUIPMENT 
FURNISHED BY MALO WELDING PRODUCTS 
LTD., IS EXCLUDED AND DISCLAIMED BY MALO 
WELDING PRODUCTS LTD.,. 

Some states in the U.SA do not allow limitations of 
how long an implied warranty lasts, or the exclusion 
of incidental, indirect, special or consequential 
damages, so the above limitation or exclusion may 
not apply to you. This warranty provides specific 
legal rights, and other rights may be available, but 
may vary from state to state. 

In Canada, legislation in some provinces provides 
for certain additional warranties or remedies other 
than as stated herein, and to the extent that they 
may not be waived, the limitations and exclusions 
set out above may not apply. This Limited Warranty 
provides specific legal rights, and other rights may 
be available, but may vary from province to 
province.

   

Summary of Contents for CUT 65

Page 1: ...ss Plasma cutting Plasma gouging Plasma Arc Cutting Machine Date of purchase ________________ Machine Number ________________ Where purchased ________________ www weldking com CUT 65 OWNER S MANUAL IS...

Page 2: ...2 INSTALLATIONS 7 2 1 Cut 65 plasma cutting machine and gun specifications 7 2 2 Connection diagram 9 2 3 Install procedure 10 2 4 Electric service guide 11 SECTION 3 OPERATION 12 3 1 Front Back pane...

Page 3: ...gers possibles Enpr sence de l un de ces symboles prendre garde et suivre lesinstructions aff rentes pour viter tout risque Les instructions enmati re de s curit indiqu es ci dessous ne constituent qu...

Page 4: ...couper ou le sol y Ne pas se servir de source lectrique courant lectrique dans les zones humides dans les endroits confin s ou l o on risque de tomber y Se servir d une source lectrique courant lectr...

Page 5: ...near flammables y Do not overload building wiring be sure power supply system is properly sized rated and protected to handle this unit y Ne pas placer l appareil sur au dessus ou proximit de surface...

Page 6: ...ouder une bouteille pressuris e risque d explosion y Utiliser seulement des bouteilles de gaz protecteur r gulateurs tuyaux et raccords convenables pour cette application sp cifique les maintenir ains...

Page 7: ...y If notified by the FCC about interference stop using the equipment at once y Have the installation regularly checked and maintained y Keep high frequency source doors and panels tightly shut keep s...

Page 8: ...rrange cables to one side and away from the operator 3 Do not coil or drape cables around your body 4 Keep welding power source and cables as far away from operator as practical 5 Connect work clamp t...

Page 9: ...ng voltage V 90 110 Rated Duty cycle 60 Rated working current A 65 Gas Delay time s 0 5 15 Max cutting thickness mm 22 Gouging Capacity 6 pounds 2 8kg hr Compress air Pressure kg cm2 3 0 5 0 3 0 4 9Ba...

Page 10: ...r 5 5 kg cm2 Air comsumption l min 155 Cable length M 6 Connection Centre connection Detailed gun specification please see separate gun manual Table 2 2 CAUTION WORKING LONGER THAN RATED DUTY CYCLE CA...

Page 11: ...Page 9 2 2 Connection diagram Figure 2 1 Connect to air supply Power cord Cutting gun Earth clamp connect to work piece...

Page 12: ...efer to torch s manual for the torch lead connection 2 3 5 Gas supply can be either air or Nitrogen A high pressure regulator must be used on either type of gas and must be capable of delivering 155 l...

Page 13: ...DE SOUDAGE L ALIMENTATION DOIT TRE CONFORME AUX CODES D LECTRICIT PERTINENTS Input voltage V 208 230 Frequency Hz 60 60 Input Amperes at rated output A 33 30 Max recommended standard fuse Rating in A...

Page 14: ...Page 12 SECTION 3 OPERATION CAUTION BEFORE OPERATING THIS MACHINE READ THE SAFETY SECTION OF THIS MANUAL THOROUGHLY 3 1 Front Back panel Layout Figure 3 1 2 4 6 7 1 3 10 14 2T 4T 5...

Page 15: ...elding current adjust knob 3 Over heat protection indicator 4 Torch terminal 5 2T 4T Switch 6 Earth lead terminal 7 Gas delay adjust 8 Air filter 9 Compress air inlet 10 Power switch 11 Fan 12 Power c...

Page 16: ...Push the safety trigger at the side of the torch first then press the switch to start cutting The working lamp green will illuminate Does not fire the pilot arc into air needlessly doing so cause a s...

Page 17: ...in 26 GA 0 5 25 638 16205 10 GA 3 4 40 151 3835 1 4 6 4 65 132 3353 3 8 10 65 63 1600 1 2 12 65 42 1067 5 8 16 65 31 787 Mild steel 4 4 19 65 22 559 1 32 0 8 25 610 15494 1 8 3 2 40 204 5182 1 4 6 4 6...

Page 18: ...after switch on the main switch Main switch malfunction Check switch replace if necessary Power cord leak Insulate power cord Transformer contact with case Insulate transformer 3 Electric leak at the...

Page 19: ...narrow Adjust gap to 2 mm Poor contact at earth lead and gun cable Check and re connect Loose or poor connection with the main power supply link Check the connetion 7 There are high frequency but arc...

Page 20: ...eck and replace Work excess the rated duty circle Use under rated duty circle 10 Power supply switch jump Input voltage is too high Use proper voltage 11 The power light illuminated the Overheat light...

Page 21: ...cutting machine by following this basic troubleshooting guide or if you need further assistance 1 Call your distributor He will be able to help you or refer you to an authorized repair facility 2 Cal...

Page 22: ...bles are over heated Check if the cable connections are over heated Check If the cable is connected firmly and properly if it is broken and cause bad insulation Moisture in the torch can cause the tor...

Page 23: ...Page 21 Check the cover grounded properly Replace the filter element and filter bowl Reconnect the gas supply hose Table 5 1...

Page 24: ...mable explosive materials or gases 5 2 3 Gas cylinder must be located at a safe and steady place to avoid injury others 5 2 4 Keep finger hair and clothing away from the rotating fan 5 2 5 The power s...

Page 25: ...4 5 6 7 CN104 1 2 CN108 1 2 CN105 1 2 CN107 X 1 X1 1 2 3 4 X23 1 2 3 4 5 6 X4 R2 R4 R6 C5 Z3 Z1 R3 R5 R7 C6 Z4 Z2 1 2 3 4 CN102 R2 R4 R6 C5 Z3 Z1 R3 R5 R7 C6 Z4 Z2 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 AC1...

Page 26: ...C12 RD R10 C13 IGNITE R C R C C TORCH W3 4K7 W1 47K 1 2 3 4 CN301 1 2 X3 1 2 3 X2 1 2 3 1 2 3 CN305 1 2 CN304 1 2 3 4 5 CN303 1 2 3 4 5 6 7 8 9 CN302 Green WORK AC8V 1 2 CN304 1 P1 1 P2 DC F DF 3 AC 2...

Page 27: ...0203052 Electrolyte capacitor 2200uF 400v 1 14 0413035 Rectifier bridge MDS 75A 1200V 1 15 0416021 IGBT model SKM100GB063D 2 16 1276007 IGBT drive circuit board 2 17 0208002 Polyester film capacitor...

Page 28: ...e 26 LT81 Plasma torch consumable list ITEM DESCRIPTION ORDER NO 1 Nozzle outside S105 PS105 07PC0115 2 Electrode 07PR0109 3 TIP 1 2MM 07PD0105 12 4 TIP 1 0MM 07PD0105 10 5 Swirl ring 07PE0107 Table 7...

Page 29: ...Page 27 Figure 7 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 18 19 20 21 22 23 17...

Page 30: ...Page 28 Figure 7 2 24 25 26 27 28 29 30 31 32...

Page 31: ...Page 29 NOTES WELDKING CUT65...

Page 32: ...NTENDED FOR PURCHASE AND USE BY COMMERCIAL INDUSTRIAL USERS AND PERSONS TRAINED AND EXPERIENCED IN THE USE AND MAINTENANCE OF WELDING EQUIPMENT In the event of a warranty claim covered by this warrant...

Page 33: ...a Calgary Kristian Electric Ltd 4215 64 Avenue S E T2C 2C8 Tel 1 403 292 9111 Edmonton Kristian Electric Ltd 14236 121A Avenue T5S 4L2 Tel 1 780 444 6116 Camrose A 1 Auto Electric 4327 41st street T4V...

Page 34: ...MALO WELDING PRODUCTS LTD Bay 6 5710 Barlow Trail SE Calgary Alberta Canada T2C 1Z9 Tel 1 403 203 9118 Fax 1 403 203 3666 www malowelding com Printed August 2 2006...

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