WeldKing 07003700 Page 36 Owner'S Manual Download | Manualshive

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Man

Coo

nual no. W

olCut40 - a

WM070501

air

W

WELDKING

NOT

G® CoolCu

TES

ut40-air pow

wer source

e

Page

e 33

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Summary of Contents for 07003700

Page 1: ...ng Power Number Purchase purchase LCUT40 TTING r Source __ __ ed __ air _________ _________ _________ _________ _________ _________ _________ _________ _________ ________ ________ ________ All manuals...

Page 2: ...hile the inform resents the M nufacturer as Name purchased umber Purchase AD INST ner s Manua ne replaceme mation contai Manufacturer ssumes no lia d TRUCTIO l for welding ent parts ned in this M r s...

Page 3: ...4 INSTALLATIONS 11 4 1 Connection diagram when use built in air compressor 11 4 2 Installation procedure 12 4 3 Electric service guide 14 SECTION 5 OPERATION 15 5 1 Power source panel layout and descr...

Page 4: ...y Additi the fo in dam struct cramp when conta condi prese welde with r of a D And d y Disco servic accor Stand y Prope Owne y Alway input groun conne y When condu y Frequ wiring wiring y Turn o y Do...

Page 5: ...hine wo welding pen circuit or replace ording to vel contact to ctical rkpiece to rk cable to GEABLE r quand discharge aintenance sion protection lisant des viter tout ol lectrique fin s ou l lectriqu...

Page 6: ...y Une le avec une y Ne jam d explos y Utiliser r gulate applicati associ s y D tourn vous ouv porteurs d un stim ulter leur m dec ations de soudag age par points CYLINDE damage LES BOU exploser endomm...

Page 7: ...s covers ds when ting input s que des panneaux enlever positifs de ments ou ermin et injury y Keep a y Keep a y Ne pas y Ne pas rouleau Allow Redu weld Do no Pr vo cycle R du pours Ne pa with r comm y...

Page 8: ...RUC TRUCTIONS Owner s Manu ire les interf CTIONS LIR S ual for weldin f rences RE LES ng safety Use Lire sur Utili e only genuine re e le manuel d uti l appareil iser uniquement eplacement part lisati...

Page 9: ...cables to one side and away from the operator 3 Do not coil or drape cables around your body 4 Keep welding power source and cables as far away from operator as practical 5 Connect work clamp to work...

Page 10: ...lCut40 air Power source come with build in air compressor and water trap 10 ft 3 M Power cord and molded NEMA 6 50P 230V AC Plug 1 SG55 industrial plasma cutting torch with 16 ft 6 M 4 lead 07001812 1...

Page 11: ...cycle 40 C 31A 92 4V 100 Duty cycle 40A 96V 60 Duty cycle Compress air Pressure Psi 44 73 3 5Bar recommend 65 4 5Bar Gas Type Air Clean dry oil free Nitrogen 99 995 pure Cutting capacity External comp...

Page 12: ...M 63x38x52 24 8x15x20 5in Packing weight KG 23 51lbs Table 3 1 SG55 Plasma cutting gun Rated currency A 60 Rated Duty cycle 60 at 60A 100 at 40A Cool style Air cooled Maximum Air pressure Bar 4 6 57 8...

Page 13: ...at unit can cut at rated load without overheating If unit overheats output stops over heat protection lamp will illuminate Wait 15 minutes for unit to cool Reduce amperage before resume plasma cutting...

Page 14: ...r SE Connect Po 6 5 Plasma torch ECTION tion diag ower cord w 50P 230V AC h N 4 IN ram whe Figure with NEMA C Plug NSTALL en use bu e 4 1 LATION uilt in air Earth C NS compres Clamp Page ssor e 11 Al...

Page 15: ...clo tting torch t eptacle and or switch a sor separator do it will n mables th not covere cision high cer kit mod nants to at ssed air to selection kn h the machi o Figure 4 2 eparator a capable of l...

Page 16: ...208 230 8 bar supplie lamp by user r fitting F433 kits al apply thr use Teflon t e small air Figure to your wo 0V single p b air fitting ed with AF43 8 hos with AF 8 ba with C read seala tape as a t...

Page 17: ...HIS PLASM ACCORDAN ENT LE R TION DOIT V s at rated o ended stan r time del tion ductor siz g conduct e guide MA CUTTIN NCE WITH RACCORD T TRE CO output A ndard fuse lay e in AWG tor Size in NG MACH H...

Page 18: ...otection in 1 M070501 r source p switch ation light dication lig 2 SECTIO panel lay ght ON 5 yout and Figure 3 OPERA descript 4 Curre 5 Intern e 5 1 4 ATION tion ent adjustm nal Externa 4 ment knob al...

Page 19: ...r put connect switch cont tput connec s inlet 8mm t to earth c trol port ct to torch m barb fittin clamp ng Figure 9 10 11 10 Pow 11 Opt filter se reducer e 5 2 wer cord tional two parator wit r and r...

Page 20: ...al d the torch 230V POW Check the c are firm and e regulator and push Figure The power setting e edge of th the tip sh ch to uprig tant when c u and the p nozzle at v WER SUPP connection d reliable c...

Page 21: ...2 9 Grate Cutting For rapid restarts such as grate or heavy mesh cutting do not release the torch switch This avoids the 10 seconds post flow portion of the cutting cycle 5 2 10 After finish operation...

Page 22: ...olCut40 air 1 4 6 4 40 30 762 3 8 10 40 20 508 1 2 12 40 10 256 Stainless steel 26 GA 0 5 20 60 1524 14 GA 1 9 30 43 1092 1 4 6 4 40 25 635 3 8 10 40 14 355 1 2 12 40 8 203 Table 5 1 All manuals and u...

Page 23: ...act situation Replace lamp Main switch malfunction Check switch replace if necessary 2 Cooling fan stops to rotate after machine has worked a period Power indicatio n lamp on Cooling fan blade blocked...

Page 24: ...transformer short circuit Check and replace Control transformer short circuit Check and replace Cooling fan short circuit Check and replace 5 Electric leak at the case Power cord leak Insulate power...

Page 25: ...alve short circuit Check and replace Cooling fan short circuit Check and replace Work excess the rated duty circle Use under rated duty circle Input voltage is too high Use proper voltage Table 6 1 6...

Page 26: ...fail to ignite or does not ignite properly The torch cable open circuit Re connect Control circuit board failure Check and repair the circuit board Poor contact at earth lead and gun cable Check and...

Page 27: ...0 air faulty 15 Torch sputters and hisses The gas filter at the rear of the machine contains excessive moisture Drain the filter bowl and clean the filter See MAINTENANCE SECTION Table 6 2 All manuals...

Page 28: ...rch and nd if of the ration ng er heated e over mly and bad MAINTE g the mach PUT AND ENANCE Bowl Dra Cleaning Moisture i sputter a purge the the bowl clean the Shut off gas sup before p Remove bowl a...

Page 29: ...the machi y Table tional Stan STALLATI PERFORM th welding oose prop ds There s shock near flamm at a safe an away from t unded whe s enlighten rrent or o immediatel d not work ctly expose utter during...

Page 30: ...arb connector M12 installation thread 1 6 7 154 415 C Power cord 3M 2 5MM2 1 7 7 155 021 strain relief M2012B6 12 beisit 1 8 8 068RM 932 rear frame FLAMA MULTIMIG 200 rear plate 1 9 8 122RM 659 fan su...

Page 31: ...HZ Panel 2 21 7 721 060 compressor 280A 75L 220V 360W 1 22 7 253 013 solenoid valve 2 2 way YG2T 2 work pressure 0 0 8MPa 24VDC 6 inlet 2 23 8 123RM 411 Mount bracket use with S 008RM 660 CUT 40 HF CO...

Page 32: ...7 Front frame 345 2 217 7 88 5 reinforce nylon 1 37 7 253 466 internal air filter SYMC MODEL SAF2000 02 MAX1 1 38 8 123RM 413 internal air filter bracket use with S 008RM 660 CUT 40 HF COM HZ panel 1...

Page 33: ...7 463 010 4 5cm1SQ black wire 2pc 20cm1SQ yellow green wire 1pc MKP3C 224 103 2 1 48 8 422RM 294 IGBT heat sink 1 CUT 40E HF use with S 008RM 612 RG 1 49 8 422RM 295 IGBT heat sink 2 CUT 40E HF use w...

Page 34: ...Man Coo nual no W olCut40 a WM070501 air Figur re 8 1 Page e 31 All manuals and user guides at all guides com...

Page 35: ...07Y25170 07Y25170 07Y25170 SG5530 ting torch w 004 005 003 ith 16 ft 6 M Figur Table M 4 lead P re 8 2 De To M Ha No TI El Ca e 8 2 Part No 0700 escription orch head icro switch andle A typ ozzle outs...

Page 36: ...Man Coo nual no W olCut40 a WM070501 air W WELDKING NOT G CoolCu TES ut40 air pow wer source e Page e 33 All manuals and user guides at all guides com a l l g u i d e s c o m...

Page 37: ...Man Coo nual no W olCut40 a WM070501 air SECT TION 9 ELE Figur ECTRIC re 9 1 C DIAGR RAM Page e 34 All manuals and user guides at all guides com...

Page 38: ...r manufactured MALO WELDING PRODUCTS LTD WELDKING S PRODUCTS ARE FOR COMMERCIAL INDUSTRIAL USE AND PERSONS TRAINED AND EXPERIENCED IN THE USE AND MAINTENANCE OF WELDING PLASMA CUTTING EQUIPMENT In the...

Page 39: ...the warranty registration form Malo Welding Products Ltd will not distribute of disclose customer s private information to any third party and will not sent promotion material to the customer Find you...

Page 40: ...ALO WELDING PRODUCTS LTD 271 Amber Street Unit 10 Markham ON L3R 3J7 Tel 1 866 686 5088 Fax 1 866 686 5090 Website www weldking com Printed February 1 2016 All manuals and user guides at all guides co...

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