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OM-225 427 Page 8

SECTION 4 

 MAINTENANCE & TROUBLESHOOTING

4-1. Routine Maintenance

!

Disconnect torch before maintaining.

 = Check

 = Change

 = Clean

 = Replace

* To be done by Factory Authorized Service Agent

Daily

 

Nozzle For Cracks 

 

 

If Necessary

 

Check Tungsten Preparation (See Section 5)

Weekly

 

Collet For Wear 

 

If Necessary

 

Collet Body Threads 

 

If Necessary

 

Gas Lens Screen 

 

If Necessary

 

Gas Valve, If Applicable 

 

If Necessary

Monthly

 

Power Cable For Cracks,

Wear 

 

 

If Necessary

 

Gas Hose For

Cracks, Leaks, Wear 

 

If Necessary

 

Water Hose, If Applic-

able, For Cracks, Leaks,

Wear 

 

 

If Necessary

*

 

Back Cap O-Ring 

 If Necessary

 

Power, Gas, And Water

Cable Connections To En-

sure They Are Tight

 

Cable Cover For

Tears, Holes, Or Wear 

 

If Necessary

When using a water-cooled torch, maintain cooling equipment according to the manufactures recommendations.

*

4-2. Troubleshooting

Before using troubleshooting table, check selection and preparation of tungsten electrode according to Section 5.

Trouble

Remedy

Arc will not start. High frequency present

and visible at the torch.

Check cable  and work connections.  Be sure weld circuit is complete (see Section 3-3).

Check and be sure shielding gas is present.

Lack of high frequency; difficulty in es-

tablishing arc.

Select proper size and type of tungsten. Properly prepare tungsten according to Section 5.

Check cables and torch for cracks or bad connections. Be sure that torch cables are not close to any

grounded metal. Repair or replace necessary parts.

Check torch consumables. Be sure collet and collet body are correctly installed and tightened (see Sec-

tion 3-1).

Check welding power source High Frequency control, and if necessary, check and adjust spark gaps.

Torch gas valve not working properly (if

applicable).

Have Factory Authorized Service Station/Service Distributor check valve.

No shielding gas flow from torch.

Be sure valves on gas supply are open.

Check cable for kinks or blockage.

Check and tighten all gas supply fittings.

Check cables and torch for cracked insulation or bad connections. Repair or replace (see Section 4-1).

Make sure collet is installed correctly (see Section 3-1).

Summary of Contents for WP-17

Page 1: ...F WP 17V PSH WP 17 PSH Hand Held Air Cooled TIG GTAW Torches Torches manuelles TIG refroidies par air Antorchas manuales enfriadas por aire para TIG GTAW File TIG GTAW Owner s Manual Manuel de L utili...

Page 2: ......

Page 3: ...Style Connector Assembly 5 3 3 Connecting Torch 6 SECTION 4 MAINTENANCE TROUBLESHOOTING 8 4 1 Routine Maintenance 8 4 2 Troubleshooting 8 SECTION 5 SELECTING AND PREPARING A TUNGSTEN FOR DC OR AC WEL...

Page 4: ......

Page 5: ...parts Keep all covers and handle securely in place ELECTRIC SHOCK can kill Arc rays from the welding process produce intense visible and invisible ultraviolet and infrared rays that can burn eyes and...

Page 6: ...4W 5NS phone 800 463 6727 website www csa international org Safe Practice For Occupational And Educational Eye And Face Protec tion ANSI Standard Z87 1 from American National Standards Institute 25 We...

Page 7: ...Argon Gas 60 Duty Cycle ACHF Cooling Method Air Tungsten Size 020 Thru 1 8 in 0 5 Thru 3 2 mm Cable Options 12 5 ft 3 8 m Or 25 ft 7 6 m One Piece Rubber 12 5 ft 3 8 m Or 25 ft 7 6 m Two Piece Rubber...

Page 8: ...y SECTION 3 INSTALLATION 3 1 Required Torch Parts And Torch Assembly WC0205 A 1 Cup 2 Collet Body 3 Collet 4 Backcap Includes O Ring 5 Torch Body 6 Handle 7 One Piece Power Cable 8 Weldcraft QCS Optio...

Page 9: ...Cable 2 Insulating Boot 3 Sleeve Slide insulating boot onto cable strip cable and install sleeve 4 Connector Body 5 Setscrew Insert cable with sleeve fully into connector body tighten setscrew and sl...

Page 10: ...stflow is required to cool tungsten and weld and to prevent contamina tion of tungsten and weld After weld ing leave valve open about 1 second for every 10 amperes of weld current Close valve on torch...

Page 11: ...ontamina tion of tungsten and weld After weld ing leave valve open about 1 second for every 10 amperes of weld current Close valve on torch when postflow is finished Tools Needed 5 8 7 8 in Torch With...

Page 12: ...5 Trouble Remedy Arc will not start High frequency present and visible at the torch Check cable and work connections Be sure weld circuit is complete see Section 3 3 Check and be sure shielding gas i...

Page 13: ...k welding power source High Frequency control setting and increase setting if nec essary Yellow powder or smoke on cup Use proper type shielding gas Check for proper gas flow rate Check manufacture s...

Page 14: ...ectrode For Welding With Phase Control Machines Grinding the tungsten electrode produces dust and flying sparks which can cause injury and start fires Use local exhaust forced ventilation at the grind...

Page 15: ...ep flam mables away 1 Workpiece Make sure workpiece is clean before welding 2 Work Clamp Place as close to the weld as possible 3 Torch 4 Filler Rod If Applicable 5 Gas Cup 6 Tungsten Electrode Select...

Page 16: ...ch to front of pool Repeat process 75 75 Welding direction Form pool Tilt torch Add filler metal Move torch to front of pool Repeat process Remove rod Welding direction 15 6 3 Positioning Torch Tungst...

Page 17: ...ENGLISH OM 225 427 Page 13 Notes...

Page 18: ...7 Page 14 SECTION 7 PARTS LIST WC0206 A 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 31 35 36 37 38 26 32 39 27 33 28 29 34 40 30 41 42 43 44 45 46 47 48 Figure 7 1 Complete Torch...

Page 19: ...mm 1 1 1 1 1 1 7 45V25 Gas Lens 1 16 in 1 6 mm 1 1 1 1 1 1 7 45V26 Gas Lens 3 32 in 2 4 mm 1 1 1 1 1 1 8 10N21 Collet 0 020 in 0 5 mm 1 1 1 1 1 1 8 10N22 Collet 0 040 in 1 0 mm 1 1 1 1 1 1 8 10N23 Co...

Page 20: ...le Alumina 12 3 4 in 1 1 1 1 1 1 22 10N29 Collet Body 0 020 in 0 5 mm 1 1 1 1 1 1 22 10N30 Collet Body 0 040 in 1 0 mm 1 1 1 1 1 1 22 10N31 Collet Body 1 16 in 1 6 mm 1 1 1 1 1 1 22 10N32 Collet Body...

Page 21: ...V10R Hose Gas 25 Ft 7 6 m Braided 1 1 1 1 1 1 44 WC 3 10 Cover Cable 10 Ft 3 m 1 1 1 1 1 1 44 WC 3 2 Cover Cable 22 Ft 6 7 m 1 1 1 1 1 1 45 195378 Adapter Gas Torch Intnl 1 1 1 1 1 1 46 Q5GT 150 Conn...

Page 22: ...ENGLISH Notes...

Page 23: ...ENGLISH Notes...

Page 24: ...ord File a claim for loss or damage during shipment For assistance in filing or settling claims contact your distributor and or equipment manufacturer s Transportation Department Contact your Distribu...

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