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Photobiological Safety Compliance Standard RP-27.3

As with any S ¯olarc product, UV precautions must be
taken when directly handling the lamp. Ultraviolet, visible
and infrared radiation are emitted from metal halide lamps.
Possible skin or eye irritation can result from exposure to
the output of a 21 W S ¯olarc lamp exceeding 15 minutes in
one day. Use appropriate personal protective equipment.
Do not stare at an exposed lamp in operation. Due to the
extremely high brightness of the lamp, proper attenuating
glasses must be worn when directly viewing the bulb.
During operation, the lamp should be enclosed in a 
housing to prevent injury in the circumstance of the 
lamp shattering.

Handling

Ballast products are electrostatic sensitive electronic assemblies
and should be handled as such. Proper electrostatic discharge
(ESD) handling procedures must be employed.

Protect the quartz arc tube when handling the lamp. 
The arc tube may be protruding from the end of some 
reflectorized lamp assemblies. Keep the arc lamp clean. 
Do not touch the quartz tube, the inside surface of the
reflector, or the connecting wires. Contamination can
degrade lamp performance or cause premature failures. 
If necessary, clean the lamp by wiping with a lint-free
towel or cotton swab immersed in denatured alcohol.

The high-intensity light at the front of the light source and
possibly at the tip of the fiber optic bundle, if used, may
give rise to bright light and high temperatures. To minimize
the risk of injury, avoid direct viewing or contact. 

Disposal

S ¯olarc lamps contain a small amount of mercury—usually
no more than found in typical fluorescent lighting.
Disposal and handling must conform to local regulations
and hazardous waste disposal guidelines.

Do not remove lamp from equipment until it has cooled.
Never handle the lamp when it is operating!

The industry standard for reporting lamp life is median
hours—the point at which 50% of the lamps have stopped
operating satisfactorily. Generally, a lamp is considered to
have failed if it no longer starts or the lumen output has
fallen to half of its initial value. Welch Allyn defines a
rated “median life” for all its lamps. This is a statistical 
determination—based on periodic testing—of the median
operating time for randomly selected groups of lamps.
One half of the lamps will continue to operate beyond this
median life while others will reach their end-of-life earlier. 

The predominate symptom of end-of-life is the inability to
start the lamp. Once a lamp has started, one can generally
count on that lamp continuing to operate throughout a
given procedure, however there is a possibility that the
lamp could rupture. For that reason, lamps should be
installed in an enclosure.

To fully characterize lamp life, one must also define a 
duty cycle. Duty cycle is how often a lamp is turned on
and off. S ¯olarc lamps are typically tested in the laboratory
with a duty cycle of one or two hours on and 15 or 30
minutes off. More frequent cycling will reduce the lamp
life. For instance, turning the lamp off every 10 minutes
may reduce rated life as much as 50%. Conversely,
operating the lamp in a continuous mode may extend 
life up to 30%.

Lamp life will also be decreased if the lamp is operated
above designed operating temperatures. (Please refer to
Lamp Temperature & Cooling on page 9.) It is important
that the equipment designer ensures that the maximum
operating temperature is not exceeded and that free airflow
is available at all times.

Figure 9 (page 14) depicts a graph of lumen maintenance
versus life for the 21 W lamp. This data was taken with
the lamps operating in their standard duty cycles at 
rated wattage. Performance can vary substantially under 
different operating conditions. You should always qualify 
performance for the specific operation that you design.

In Figures 10–13 (starting on page 14), you will find
graphs indicating the color stability of the lamp. The first
pair of plots indicates X and Y chromaticity deviation 
versus life, while the second set of plots show a spectral
distribution taken from a typical lamp when new and after
a period of time. S ¯olarc lamps will maintain a high level 
of both chromaticity and light intensity throughout 
their lives.

LAMP SAFETY, HANDLING & DISPOSAL 

cont’d

LAMP LIFE & MAINTENANCE

6

Summary of Contents for Solarc M21P011

Page 1: ...L I G H T I N G P R O D U C T S D I V I S I O N TECHNICAL OPERATION GUIDE Focused Innovation TECHNICAL OPERATION GUIDE Focused Innovation ...

Page 2: ...Operating Characteristics 5 So larc Lamp Safety Handling and Disposal 5 Lamp Life Maintenance 6 Designing So larc Lamps into Your Products 7 Lamp Temperature Cooling 9 Optical Performance Optimization 10 Lamp Replacement Instructions LE LM LB Models 11 Troubleshooting 11 Warranty 11 Conclusion 11 ...

Page 3: ...y will reliably provide hundreds of hours of excellent product performance And with their simple packaging they can be designed into your products with ease As with any new technology it is important that you understand key application techniques This So larc Technical Operation Guide has been arranged to help you easily find the information you need for your specific application It summarizes the...

Page 4: ...t flexible reliable and efficient Precision Focus So larc lamps feature a small typically 1 2 mm arc gap the smallest gap available in a metal halide arc lamp Combined with elliptical reflectors this arc gap allows you to focus illumination with laser like precision into very small areas such as projection display panels or fiber optic cables Portability Because they offer low power arc lamp opera...

Page 5: ...erated in one orientation usually horizontal unless otherwise specified Orienting the lamp contrary to its original design will cause the thermal environment to change thus increasing output variability and possibly reducing life Output Ratings The industry standard for measuring output of light is the lumen Lumen is a measure of the visible light related to the sensitivity of the human eye So lar...

Page 6: ...rts or the lumen output has fallen to half of its initial value Welch Allyn defines a rated median life for all its lamps This is a statistical determination based on periodic testing of the median operating time for randomly selected groups of lamps One half of the lamps will continue to operate beyond this median life while others will reach their end of life earlier The predominate symptom of e...

Page 7: ...9 53 mm 0 375 in on all sides of the ballast is required or appropriate nonconductive electrical insulating material must be used Electromagnetic Interference EMI The So larc product family has been designed to pass industry standard EMI requirements The ballast should be located close to the lamp for this very reason It may be necessary to add an additional metal shield over both the lamp and bal...

Page 8: ... to research the batteries characteristics when fully charged and how they discharge to ensure compatibility with your ballast If a lamp fails to start the ballast will shut down and will only draw a low amount of power The power must be cycled off and back on in order to re light the lamp Input Power Supply Selection The power ratings of the ballasts refer to the output power to the lamp The ball...

Page 9: ...couple attached half way up the side of the ballast you can measure the heat conduction of the system It s important to keep the maximum case temperature no greater than 90 C Unusual increases in operating temperature can be caused by a variety of factors Nothing should be mounted directly to the back side of the reflector An additional heat shield commonly found on halogen installations will caus...

Page 10: ...er connections must be maintained below 90 C See Figures 1 and 2 for the power FET location For optimum temperature measurement position and adhere a thermocouple on the reverse side of the FET heat sink at the same height as the FET Increase airflow requirements by 1 cfm for every 2 C rise above 25 C Do not allow the temperature of the heat sink to rise above 125 C Additional heat sinking is poss...

Page 11: ...d by a markedly reddish cast to the light may indicate a lamp that is overheated Verify proper power input and operation of the thermal control circuit Verify that no obstructions exist in the airflow path Maintenance and Repair LE Only qualified personnel should make electrical inspections and repair Welch Allyn So larc light engines light modules and light boxes For additional troubleshooting or...

Page 12: ...12 Figure 4 Ballast Arc Lamp Configuration Figure 5 Ballast Arc Lamp Configuration All measurements are mm in All measurements are mm in ...

Page 13: ...Input Power Specifications unless otherwise indicated are nominal at or near 25 C Turn on Voltage1 9 8 VDC Turn off Voltage1 9 2 VDC Maximum Voltage 16 0 VDC Steady State Current2 2 0 A 2 3 A 2 6 A ENVIRONMENTAL Operating Temperature 0 to 70 C forced convection cooling recommended Storage Temperature 40 to 105 C PINOUTS CONNECTOR Input Power J101 41671 or Molex 41791 series 26 48 1025 Pin 1 input ...

Page 14: ...50 Lamp Maintenance and Spectrum Refer to Figures 9 13 Warm up Time to 90 Output 20 Seconds Restart Time to 90 Output 30 Seconds Reflectorized Lamp Application Information MR11 Numerical Aperture NA 0 67 Spot Size Focal Plane F2 2 mm 50 Intensity F2 Distance from Rim 14 7 mm Figure 8 So larc MR11 Elliptical Lamp Typical Performance Specifications Figure 9 21 W Typical Light Maintenance Figure 10 C...

Page 15: ...e provide an indication of the degree of relative energy changes within the spectral distribution as the lamp ages The curves describe the performance of a typical 21 W lamp in its reflector operated at rated wattage and standard duty cycle Figure 14 18 21 24 W Reflectorized Sel Lamps Figure 15 50 W Reflectorized Lamp ...

Page 16: ... Jordan Road Skaneateles Falls NY 13153 0187 Phone 315 685 4347 Fax 315 685 2854 www walamp com Please Note Continuous product improvement requires we reserve the right to change these specifications without notice 2006 Welch Allyn MC3693 Rev B Printed in U S A ...

Page 17: ... Jordan Road Skaneateles Falls NY 13153 0187 Phone 315 685 4347 Fax 315 685 2854 www walamp com Please Note Continuous product improvement requires we reserve the right to change these specifications without notice 2006 Welch Allyn MC3693 Rev B Printed in U S A ...

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