background image

!

Integrated washing timer

!

Robot signal 'Cleaning  active’

!

Water measuring regulated by time or 
level as desired 

!

Function rinsing out

!

Different heating temperatures for main 
rinse 1 and 2

!

Different cleaning programmes

!

All running times (heating, pump, deter-
gents) individually adjustable 

!

Heating temperature adjustable

!

Detergent switchover 'acidic/ alkaline' 

!

Outlet valves programmable as “de-
energised open / closed”

- Page 10 -

- Page 11 -

Cleaning cycle

A  cleaning  cycle  consists  of  up  to  six  different 
cleaning  stages.  The  frequency  of  each  stage 
during a cycle can be set by the user.

Cleaning stage

Each cleaning cycle consist of up to 6 programme 
steps which are running subsequently.

Functional description CLEANING

Functional description CLEANING

Examples of possible plant configurations

Circulation cleaning with two dosing pumps

Cleaning method for milk cooling tanks, where alkaline and acidic detergents are sup-
plied by separate dosing pumps.

Cleaning method for milk cooling tanks, where alkaline and acidic detergents are sup-
plied either by a drawer or a fixed beaker.

Circulation cleaning with a beaker

K9

K10

K6

Drain valve

K5

Pump

Heater

K4

Agitator

Metering pump

for alcaline 

detergent

K8

K3

K12

K9

K3

Hot 

water

K10

K6

Drain valve

K5

Pump

Heater

K4

Agitator

alcaline /

or acid

detergent

K12

Cold

water

Hot 

water

Cold

water

Hot water

valve

Cold water

valve

Hot water

valve

Cold water

valve

Metering pump

for acid

detergent

Cleaning functions

EXCERPT

Washing programme diagram 

(Excerpt from manual)

The cleaning of the milk cooling tank takes place 
according to a pre-set process description that 
can be adapted to the local conditions. This can 
either be done with one or two main rinse cycles.

The detergent can be added via cups, Venturi-
valves or metering pumps.

Define how many alkaline or acid rinses should 
be performed per cleaning cycle.

The  parameterization  is  described  in  detail  on 
the basis of the documentation.

Cleaning activ

Agitator

Cold water

Hot water

Alk. detergent

Acid detergent

Drain

Pump

Heater

Pre rinse 1          Pre rinse 2               Main rinse 1            Intermed. rinse            Main rinse 2               After rinse

Programme step

n1

1

n12

n13

n14

n15

n16

n21

n22

n23

n24

n25

n26

n31

n32

D1

n33

D2

H

n34

n35

n36

n41

n42

n43

n44

n45

n46

n51

n52

D1

n53

D2

H

n54

n55

n56

n61

n62

n63

n64

n65

n66

Cleaning stage 1     Cleaning stage 2              Cleaning stage 3              Cleaning stage 4               Cleaning stage 5             Cleaning stage 6

Cleaning cycle

Summary of Contents for WTS-200

Page 1: ...DUCT INFO by WELBA 12 05 2020 UNIVERSAL TANK CONTROL UNIT for milk cooling tanks PC programmable Measuring Controlling Regulating All from the same source Programmable via configuration software WELBA...

Page 2: ......

Page 3: ...assembly Can be parameterized via PC Future proof because updatable Device description Page 4 Operation concept Page 6 Configuration Software KONSOFT Page 7 Parameterization Page 8 Functional descript...

Page 4: ...gent before the tank is cleaned with acidic deter gent Water intake is by level or by time as preferred Outlet valves can be programmed to be de energised open or de energised closed During cleaning a...

Page 5: ...for horizontal milk cooling tanks vertical milk cooling tanks silos conventional milking systems Milking systems with robots for direct evaporators ice water cooling For robots Signal Cleaning active...

Page 6: ...Should be done by the driver of the milk truck after milk has been collected The simple operating concept Simple and proven operation can be parameterised via PC 3 digit LED display Switch status disp...

Page 7: ...stored on a level related basis on your PC in a clear operation mask For each parameter a descrip tion text is deposited Once all parameters have been entered the complete configuration can be transfe...

Page 8: ...termediate stirring period can be selected during cooling by pressing a button Operate by pressing button on foil keyboard If the delayed start is activated parameter c80 cooling starts for the first...

Page 9: ...The activation of the cooling process can be done in different ways manually via button START COOLING via digital input Remote start cooling from the robot or external button The cooling starts now ac...

Page 10: ...ng programme diagram Excerpt from manual The cleaning of the milk cooling tank takes place according to a pre set process description that can be adapted to the local conditions This can either be don...

Page 11: ...milk cooling tanks where alkaline and acidic detergents are sup plied either by a drawer or a fixed beaker Circulation cleaning with a beaker K9 K10 K6 Drain valve K5 Pump Heater K4 Agitator Metering...

Page 12: ...ed Measurement range 5 70 C Temperature resolution 0 1 C Control mode two step controller Hysteresis 0 1 K 10 0 K standard adjusting 0 7 K Water detection via level monitor optionally Target temperatu...

Page 13: ...d outputs 230V AC 50 60Hz K2 K3 K4 K5 K6 K7 K8 K9 K10 A1 A2 5 6 7 8 9 10 11 12 13 14 Safety switch Temp sensor KTY81 210 RS 485 PC max switching current relay K1 K10 5A 230VAC1 Cleaning activ K1 1 2 3...

Page 14: ...onic systems for straightforward applications The development of solutions tailored to solve our clients specific problems is one of Welba s major strengths Here we can offer extensive experience as w...

Page 15: ...high measuring accuracy and a long service life The case material made of stainless steel 1 4301 is food safe and allows the use in many aggressive media On request we manufacture sensors in different...

Page 16: ...WELBA www welba de Gewerbepark Siebenmorgen 6 D 53547 Breitscheid GmbH Tel Fax Email 49 0 2638 9320 0 49 0 2638 9320 20 info welba de...

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