Weir Hopkinsons Fig 9052 Standard Operating & Maintenance Instructions Download Page 3

Hopkinsons Fig 9052
VALVE ACTUATOR

Section 1

1.1 GENERAL

The actuator consists of a motor driving an output shaft through an all spur gear train
incorporating a torque indicating mechanism and an automatic mechanical device for changing
the drive from manual to power. The actuator includes a valve travel limit switch unit and a
torque switch unit with combined torque indicator and is of totally enclosed weatherproof
construction, suitable for mounting at any angle or inverted.

1.2 MOTOR AND GEAR TRAIN

A. C. 3 phase motors are of squirrel cage design fitted with 'packed for life' grease lubricated
ball bearings. Dimensions and performance are in accordance with B.S. 2048, B.S. 2960,
B.S. 2613 or B.S.170, whichever is applicable. Class "B" insulation is provided as standard and
the machines are 1/2 hour rated. The windings are terminated on 2 B. A. stainless steel stud
type terminals in an integral terminal box.

The motor is mounted on the top cover of the gear box, and the reduction gear shafts and final
output shaft bearings are located in the main housing and spider plate. The final drive assembly
incorporates a lost motion, or hammer blow device which allows the motor to run up to speed
before transmitting full torque to the valve.

1.3 TORQUE LIMITING DEVICE

The final reduction stage in the actuator drive consists of a single helical spur pinion shaft which is
capable of axial movement against a spring. Upon a predetermined torque being exceeded the
end thrust component causes axial movement of the helical pinion shaft. This movement is
transmitted to the indicator and switches of the torque switch assembly by means of a roller
mounted on the torque switch lever and positioned between flanges on the helical pinion shaft.
The final reduction gear is axially located on the actuator output shaft and the face width of the
helical pinion shaft is sufficient to allow axial movement while remaining in mesh with the gear.

The spring cylinder assembly which is anchored to the spider plate, normally keeps the pinion shaft
in a mid position.

The design of the spring cylinder assembly is such that a limited deflection of the compression
spring is permitted allowing axial movement of the helical pinion shaft in either direction
corresponding to 50% to 110% output torque of the actuator in the opening or closing directions.

3

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Summary of Contents for Hopkinsons Fig 9052

Page 1: ...pkinsons Fig 9052 VALVE ACTUATOR Standard Operating Maintenance Instructions CUT AWAY OF FIG 9052 GEAR BOX WITH LIMIT SWITCH VALVE POSITION INDICATOR Excellent Power Industrial Solutions HOP 9052 Jan 2011 ...

Page 2: ...issioning Direct Mounted Actuators Page 7 2 4 Mechanical Valve Position Indicator When Fitted Page 8 2 5 Motor Page 8 2 6 Alternating Current Page 8 2 7 Lubrication Page 8 Drawings Arrangement of Fig 9052 Actuator Page 10 Sectional Arrangement of Gear Box Assembly for Fig 0052 Actuator Page 11 Cut Away of Fig 9052 Gear Box With Limit Switch Valve Position Indicator Page 12 Arrangement of Fig 9052 ...

Page 3: ...corporates a lost motion or hammer blow device which allows the motor to run up to speed before transmitting full torque to the valve 1 3 TORQUE LIMITING DEVICE The final reduction stage in the actuator drive consists of a single helical spur pinion shaft which is capable of axial movement against a spring Upon a predetermined torque being exceeded the end thrust component causes axial movement of...

Page 4: ...of the sliding clutch member to engage with the hand spur wheel Do not attempt to force the lever into the manual position as this should be easily and smoothly attained With the lever in the manual position the motor pinion and motor gear are bypassed for hand operation By this action the catch levers which are clear of the fixed clutch member pawls during power operation are allowed to make cont...

Page 5: ...drive of the hunting tooth gear and spur wheel is locked in position by the spindle Resetting of a switch bank is effected by pulling out the hunting tooth spindle to allow the spring loaded ball in the housing to register the disengaged position and also to bring the grooves in the spindle in line with the drive ball of each hunting tooth wheel With the spindle in the disengaged position the hunt...

Page 6: ... spindles An adjusting screw permits the adjusting plate to be set in any of 12 positions from 0 5 to 1 1 50 110 output torque by simply releasing the adjusting screw sufficiently to allow the teeth of the adjusting plate to clear the teeth of the index plate rotating the adjusting plate to the required figure and tightening the adjusting screw The driving dog tooth of the adjusting plate is there...

Page 7: ...te number in a straight line in line with the pinion and hunting tooth spindles Withdraw the hunting tooth spindle of the close bank and re set to 0000 turns in line and re engage the spindle Now set the intermediate and open banks to the correct number of actuator output shaft turns from zero at which these switches are required to trip Check by hand operation the tripping positions of the switch...

Page 8: ...lve with the movement of the controller by having the valve in mid position Then press the open or shut operating button and immediately after that stop the actuator and ascertain whether the valve has moved to correspond to the button which was operated If the valve has travelled in the opposite direction reverse any two of the supply leads in the contactor 2 7 LUBRICATION The actuator requires t...

Page 9: ... Industrial First choice for power and industrial protection ROCOL MOLYGEAR Internal power and hand gears prelubricated at works sufficient for normal life of actuator Dependent upon usage and operating conditions ...

Page 10: ...10 Weir Power Industrial First choice for power and industrial protection ARRANGEMENT OF FIG 9052 ACTUATOR ...

Page 11: ...11 Weir Power Industrial First choice for power and industrial protection SECTIONAL ARRANGEMENT OF GEAR BOX ASSEMBLY FOR FIG 9052 ACTUATOR ...

Page 12: ...12 Weir Power Industrial First choice for power and industrial protection CUT AWAY OF FIG 9052 GEAR BOX WITH LIMIT SWITCH VALVE POSITION INDICATOR ...

Page 13: ...13 Weir Power Industrial First choice for power and industrial protection ARRANGEMENT OF FIG 9052 ACTUATOR PEDESTAL MOUNTED ...

Page 14: ...14 Weir Power Industrial First choice for power and industrial protection ARRANGEMENT OF LIMIT SWITCH SUITABLE FOR FIG 9051 9052 9053 9054 9055 9056 ACTUATORS ...

Page 15: ...15 Weir Power Industrial First choice for power and industrial protection DIAGRAMMATIC CUT AWAY OF LIMIT SWITCH ASSEMBLY ...

Page 16: ...16 Weir Power Industrial First choice for power and industrial protection ARRANGEMENT OF TORQUE SWITCH ...

Page 17: ... 905 625 7202 Servicecall 877 797 WEIR 9347 Fax 1 905 766 4048 E mail valveservices weirgroup com Web www weirpowerindustrial com Excellent Power Industrial Solutions Rest of World Weir Power and Industrial The Harlands Alloa FK10 1TB United Kingdom Telephone 44 0 1259 727550 Fax 44 0 1259 727570 E mail sales coordinator weirgroup com Web www weirpowerindustrial com www weirpowerindustrial com ...

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