Weil-McLain LGB 6-20 Series Control Supplement Download Page 7

Part Number 550-141-816/0798

8

LGB-6 to LGB-20

Series 2 – Control Supplement

1. Operating control begins startup sequence.

a. Limit control contacts are closed.

2. Pilot proving module energized.

a. Pilot solenoid opens.
b. Pilot ignition spark begins.
c. Pilot ignites.
d. Pilot proves.

3. Main flame proving module energized from pilot proving module.

a. Secondary gas valve opens.
b. Main gas valve opens to low fire position.
c. Main burners ignite at low fire.
d. Main flame sensor proves low fire carryover.
e. Main gas valve opens to high fire position.
f.

Main burners increase to high fire.

4. For dual base assembly - operating control energizes controls for each base assembly at the

same time. See steps 1 through 3 above.

5. Boiler shuts down when operating control satisfied.

Sequence of operation

On failure to sense pilot flame, the pilot-proving module will wait 5
minutes, then retry for ignition. Upon 2 consecutive pilot flame failures,
the control will lockout and illuminate the red lockout light.

If the boiler locks out, the alarm contacts on the terminal strip (terminals
A1 and A2) close. These contacts are rated to 15 amps, 250 V.  To reset the
boiler, push the red lockout button.

V

Wiring 

– continued

1. Determine right or left electrical supply wiring.
2. Attach electrical junction box(es) to inside jacket end

panel.  Screws and nuts are provided.  For dual base
boilers, use offset nipples (provided) to connect
junction boxes together (as at right), then hang
junction boxes by screwing top box to boiler jacket.
See Figure 4.

3. Attach control transformer(s) to junction box(es).
4. Drill 1/8” hole in interior jacket panel midway between

ignition control panel and left jacket panel.  Mount
wire support clip using sheet metal screw (furnished).

5. Complete wiring per diagrams, Figure 3 (pages 6

and 7) and Figure 5 (page 9). Terminate at secondary
gas valve in valve junction box with wirenuts and
strain relief provided.

6. Install pilot proving and main flame proving ground

connections as shown in Figures 1 and 2 and wiring
diagram. Route wires through wire support clip.

Wiring procedure

“Hot” side of line voltage to boiler
must be wired directly to limit
circuit, then fed to transformer
primary(ies).
Dual Base: “R” terminal of
secondaries are to supply power
to bases independently of each
other.  Do not wire “R” terminals
together.

Figure 4

Junction box assembly

dual base boilers

On failure to sense main flame, the main flame-proving module will
lockout and illuminate the red lockout light.

Summary of Contents for LGB 6-20 Series

Page 1: ...normaintenancethat are important but not related to personal injury or property damage This Control Supplement must only be used by a qualified installer service technician Read these instructions com...

Page 2: ...box to interior jacket panel See Figure 6 page 12 Connect thermocouple from standing pilot to switch box Cut 60 pilot tubing into 2 pieces to make connections from pilot valve to pilot switch box and...

Page 3: ...Part Number 550 141 816 0798 3 CSD 1ControlSystem Propanegas Figure 1 Pilot burner assembly typical Figure 2 Main flame sensor assembly I New installation continued...

Page 4: ...3 Wire per wiring instructions and wiring diagrams pages 5 9 Add splices as needed 14 Attach a 550 223 710 label at boiler operating instruction label Place so that this label reads first b 550 223 79...

Page 5: ...any pressure test greater than 13 W C Do not check for gas leaks with an open flame BUBBLE TEST Failure to use bubble test or test for leaks can cause severe personal injury death or substantial prope...

Page 6: ...WIRE NUTS 4 RESET HIGH LWCO LIMIT MANUAL RESET HIGH LIMIT MANUAL NOTE 8 SIZES 6 THRU 20 NO 1 BASE WIRING SOLENOID SWITCH WHEN USED PRESSURE HIGH GAS NOTE 11 PILOT MV MV PV PV R NOTE 6 W BL NO 1 RED FL...

Page 7: ...ps 250 V To reset the boiler push the red lockout button V Wiring continued 1 Determine right or left electrical supply wiring 2 Attachelectricaljunctionbox es toinsidejacketend panel Screws and nuts...

Page 8: ...Part Number 550 141 816 0798 9 CSD 1ControlSystem Propanegas Figure 5 Field wiring diagram...

Page 9: ...meter to second leak test valve 8 Apply call for heat to boiler 9 Check that electronic pilot proves 10 Open second leak test valve and check for pressure 11 Close second leak test valve and remove ma...

Page 10: ...ontrol system and any gas control which has been under water Starting boiler 1 STOP Read the safety information above 2 Set the Operating control to lowest setting 3 Turn off all electrical power to t...

Page 11: ...lot proving module United Technologies 1003 615 511 330 086 10 Main flame proving module United Technologies 1003 60 511 330 085 11 Impulse relay Potter Brumfield S89R 11ABD1 24 510 350 226 12 Push bu...

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