Weil-McLain LGB-4 Control Supplement Download Page 3

Part Number 550-141-918/0304

LGB

LGB

LGB

LGB

LGB-4 

-4 

-4 

-4 

-4 

&

 5 

 5 

 5 

 5 

 5 

 Control Supplement 

 UCS 

 Nat. Gas

3

Table 1

Gas supply pipe

capacities

1. Size natural gas piping from Table 1.  Size piping to provide proper inlet pressure to gas

valve when operating at rated input.
a. Inlet gas pressure to manual main shut-off gas valve minimum 5" W.C., maximum

13" W.C.

b. If pressure to gas valve exceeds 13" W.C., install 100% lock-up gas pressure regulator

upstream of hand valve.

c. To obtain approximate cubic feet per hour, divide input (Btu/hr) by 1000.

2. Size gas piping considering:

a. Diameter and length of gas supply piping.
b. Number of fittings.
c. Maximum gas consumption (including any possible future expansion).
d. Allowable pressure drop from gas meter to boiler.  For pressure drops, see ANSI

Z233.1 latest edition.  Canadian installations must comply with B149.1 or B149.2
Installation Code.

3. Remove knockout disc from jacket panel side to which gas supply will be piped.
4. Follow good piping practices.
5. Pipe joint compound (pipe dope) must be resistant to corrosive action of liquefied

petroleum gases.  Apply sparingly only to male threads of pipe joints.

6. Install drip leg at inlet of gas connection to boiler.  Where local code/utility requires,

extend drip leg to floor.

7. Install ground joint union when required for servicing.
8. Support piping by hangers, not by boiler or its accessories.
9. Purge all air from supply piping.
10. Before operating boiler, check boiler and its gas connections for leaks.

Supply pipe sizing

Connect gas piping

to boiler

10

20

30

40

50

75

100

150

1 1/4"

1,050

730

590

500

440

360

305

250

1 1/2"

1,600

1,100

890

760

670

545

460

380

2"

3,050

2,100

1,650

1,450

1,270

1,020

870

710

2 1/2"

4,800

3,300

2,700

2,300

2,000

1,650

1,400

1,130

3"

8,500

5,900

4,700

4,100

3,600

2,900

2,500

2,000

4"

17,500

12,000

9,700

8,300

7,400

6,000

5,100

4,100

PIPE
SIZE

Pipe length, feet *

(Natural gas capacities given in MBH)

(Specific Gravity 0.60 @ Pressure Loss of 0.30" W.C.)

*Include measured length of gas supply piping and allowance in feet for number and size of fittings.

II

Gas piping

Do not check for gas leaks with an open flame - use bubble test.  Failure to
use bubble test or check for leaks can cause severe personal injury, death or
substantial property damage.

a. Close manual main shut-off valve during any pressure testing greater than 13" W.C.
b. Disconnect boiler and gas valve from gas supply piping during any pressure test

greater than 13" W.C.

11. In Canada — manual main shut-off valve must be identified by installer.

Summary of Contents for LGB-4

Page 1: ...6 Verification testing 7 Parts 8 These terms are used throughout this manual to bring attention to the presence of hazards of various risk levels or to important information concerning the life of the...

Page 2: ...ilot burner See Figures 1a and 1b Follow Figure 1b for pilot burner location placing the burner with pilot bracket in the fourth position from the left for the LGB 4 and the fifth position from the le...

Page 3: ...eg at inlet of gas connection to boiler Where local code utility requires extend drip leg to floor 7 Install ground joint union when required for servicing 8 Support piping by hangers not by boiler or...

Page 4: ...Part Number 550 141 918 0304 LGB LGB LGB LGB LGB 4 4 4 4 4 5 5 5 5 5 Control Supplement UCS Nat Gas 4 III Wiring...

Page 5: ...1 The boiler must be electrically grounded according to the National Electrical Code ANSI NFPA No 70 latest edition Use 105o C thermoplastic wire or equivalent if any original wire must be replaced G...

Page 6: ...Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water 1 STOP Read the safety informatio...

Page 7: ...If the valve seals properly there should be no gas pressure present Remove manometer and hose barb and replace pipe plug in pressure tap 4 Remove the manometer and plug any open pressure taps 5 Follow...

Page 8: ...41 918 0304 LGB LGB LGB LGB LGB 4 4 4 4 4 5 5 5 5 5 Control Supplement UCS Nat Gas 8 Weil McLain 500 Blaine Street Michigan City IN 46360 2388 http www weil mclain com Figure 3 Control and gas compone...

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