Weil-McLain Gold WTGO-2 Installation And Start-Up Manual Download Page 16

Part number 550-141-825/1211

16

GOLD 

WTGO

 OIL-FIRED NATURAL DRAFT WATER BOILER — SERIES 3 — 

Boiler Manual

SERVICE TECHNICIAN ONLY — read and follow completely.

Connect breeching

Boiler  

model  

number

Minimum 

breeching 

diameter

(Note 3)

Minimum I=B=R 

chimney size

Minimum 

chimney 

height

Rect.

Round

WTGO-3

5"

8" x 8"  

(Note 1)

6"

15'

WTGO-4

6"

WTGO-5

6"

8" x 8"  

(Note 1)

7"

15'

WTGO-6

7"

WTGO-7

WTGO-8

7"

8" x 12" 

(Note 2)

7"

20'

WTGO-9

Note 1

6 ¾” x 6 ¾” inside liner

Note 2

6 ½” x 10 ½” inside liner

Note 3

Flue collar on boiler is 7” diameter

Table 3

 

Minimum chimney sizes

General chimney requirements

• 

Designed for natural draft firing. Connect boiler to vertical chim-

ney.

 Insufficient draft can cause flue gas leakage and carbon 

monoxide emissions, which will lead to severe personal 

injury or death.

• 

Use vent material approved by local codes for oil-fired burners. In 

their absence, refer to:

• 

NFPA 31, Installation of Oil-Burning Equipment.

• 

NFPA 211, Standard for Chimneys, Fireplaces, Vents and Solid Fuel 

Burning Appliances.

• 

In Canada, refer to CSA B139, Installation Code for Oil-

Burning Equipment.

• 

NFPA 211 requires chimney to be lined before connected to boiler.

 Inspect existing chimney before installing new boiler. 

Failure to do any of the following will result in severe 

personal injury or death:

• 

Clean chimney, including removal of blockage.

• 

Repair or replace damaged pipe or liner.

• 

Repair mortar and joints.

To prevent downdrafts, extend chimney at least 3 feet above highest 

point where it passes through roof and 2 feet higher than any portion 

of building within 10 feet. Increase chimney cross-sectional area and 

height at least 4% per 1,000 feet above sea level.

• 

Minimum clearances from vent pipe to combustible material:

 

Type “L” double-wall vent  —  6 inches

 

Single-wall vent 

—  9 inches

• 

Minimum chimney sizes should be used.

  Oversized chimneys, outside masonry chimneys and/or 

de-rated inputs can result in condensation in chimney.

Connect breeching

  Long horizontal breechings, excessive numbers of tees 

and elbows or other obstructions restricting combustion 

gas flow can result in possibility of condensation, flue gas 

leakage and carbon monoxide emissions, which can lead 

to severe personal injury or death.

1.  Install 2 flue pipe brackets.
2.  Connect full-sized breeching when possible. See Minimum Chim-

ney Size Table.

 

Back outlet  —  see Figure 7, page 17.

 

Top outlet  —  see Figure 8, page 17.

3.  Connection must be made above bottom of chimney to avoid 

blockage. Breeching must not enter chimney far enough to cause 

obstruction. Use thimble or slip joint where breeching enters 

chimney to allow removal for cleaning.

4.  When burner and boiler are properly installed, draft 

overfire will be approximately -0.01" to -0.02" W.C. 
Install barometric control in breeching, per control 
manufacturer’s instructions, when excess draft needs 
to be relieved or to comply with applicable codes and 
regulations. Use draft gauge to adjust proper opening.

5.  An induced draft fan for the chimney may be neces-

sary if:

• 

Excessive resistance to flow of combustion gases 
can be expected.

• 

Cross-sectional area of chimney is smaller than 
minimum recommended.

• 

Chimney height is less than recommended.

  Seal all vent joints. Interlock burner with fan 

operation.

Summary of Contents for Gold WTGO-2

Page 1: ...BEFORE installing read all instructions in this manual and all other information shipped with the boiler Perform steps in the order given Failure to comply could result in severe personal injury deat...

Page 2: ...hat are important but not related to personal injury or property damage Hazard definitions When calling or writing about the boiler Please have boiler model number and series from boiler rating label...

Page 3: ...boilers 15 Install burner also refer to instructions packed with burner 15 For P WTGO and A WTGO boiler 15 Connect breeching 16 General chimney requirements 16 Connect breeching 16 Connect water pipi...

Page 4: ...l codes may require back flow preventer or actual discon nect from city water supply Determine quantity according to system water content Boiler water content is listed on back cover of Boiler Manual...

Page 5: ...iping and around burner If found im mediately call qualified service technician to correct situation Check for water leaks in boiler and piping also check for leaks around tankless heater plate if ins...

Page 6: ...rs 2 Correct problems found in step 1 If burner does not fire press reset button on burner primary control only once Repeated presses will deposit oil in combustion chamber Burner must never be fired...

Page 7: ...ir supply Remove sources of hydrocarbons in or near boiler area Bleaches cleaners chemicals sprays fabric softeners paint remover etc Condensation of combustion gases Have qualified service technician...

Page 8: ...es State and local plumbing heating and electrical codes National codes where applicable Canada Canadian Standards Association CSA B139 Installation Code for Oil Burning Equipment CSA C22 1 Canadian E...

Page 9: ...3 inches When inside air is used each opening must freely connect with areas having adequate infiltration from outside Each opening should be at least 140 sq in per 1 GPH input 1 sq in per 1000 Btu in...

Page 10: ...et cap must be in place on boiler to avoid re quiring an 18 minimum clearance from back of boiler to combustible material 4 Check level Shim legs if needed 5 Check for secure placement of insulation o...

Page 11: ...FT WATER BOILER SERIES 3 Boiler Manual SERVICE TECHNICIAN ONLY read and follow completely Instructions for packaged boilers are continued on page 15 Install boiler packaged boilers only continued Figu...

Page 12: ...tighten nuts starting with 5 rod at large port 5 rod at small port bottom long rod and finally top long rod i Torque on both 5 rods and bottom long rod should be 50 60 ft lbs long top rod should be 20...

Page 13: ...d follow completely Install boiler non packaged boilers only continued Figure 4 Change from back flue outlet to top flue outlet optional Sealing rope in groove inside cap Flue cap Flue cap strap Flue...

Page 14: ...lting in severe personal injury death or substantial prop erty damage 3 Check for maintained gauge pressure for more than 10 min utes Visually check for leaks if gauge pressure drops 4 Drain boiler Re...

Page 15: ...boilers Figure 6 Water boiler controls Relief valve Water pressure temperature gauge Combination Limit control and low water cut off Drain valve Circulator For P WTGO and A WTGO boiler 1 Secure unive...

Page 16: ...an any portion of building within 10 feet Increase chimney cross sectional area and height at least 4 per 1 000 feet above sea level Minimum clearances from vent pipe to combustible material Type L do...

Page 17: ...7 Back outlet breeching connection Figure 8 Top outlet breeching connection Typical location for barometric control Also see control manufacturer s instructions Flue pipe bracket One on each side of p...

Page 18: ...re 9 or Figure 10 and also refer to tag attached to relief valve for manufacturer s instructions Pipe relief valve discharge line near floor close to floor drain to eliminate potential of severe burns...

Page 19: ...with CLOSED expansion tank Isolation valve From system Isolation valve Cold water fill To system C tapping N tapping B1 tapping Relief valve Circulator Closed type expansion tank Circulator Alternate...

Page 20: ...ished as standard equipment 3 Install balancing valves to adjust flow to distribute heat to all zones 4 Separate relay is required for each circulator Zoning with zone valves 1 Install balancing valve...

Page 21: ...rain valve 7 System temperature valves Adjust valves so that the temperature at gauge 8 is at least 140 F the temperature at gauge 9 is at least 160 F 8 Blend temperature gauge 9 Boiler temperature ga...

Page 22: ...es to prevent chilled medium from entering boiler Consult I B R Installation and Piping Guides If boiler is connected to heating coils located in air handling units where they can be exposed to refrig...

Page 23: ...Water Can Scald Consumer Product Safety Commission and some states recommend domestic hot water temperature of 130 F or less When installing an automatic mixing valve selection and installation must c...

Page 24: ...ust be sheathed in flexible metal conduit Connect incoming line voltage HOT wire to service switch and neutral wire to white wire Field install equipment ground wire to green wire with wire nut Servic...

Page 25: ...Boiler Manual SERVICE TECHNICIAN ONLY read and follow completely Limit control wiring harness Service switch on boiler Burner wiring harness Burner disconnect plug Circulator wiring harness Not furnis...

Page 26: ...art number 550 141 825 1211 26 GOLD WTGOOIL FIRED NATURAL DRAFT WATER BOILER SERIES 3 Boiler Manual SERVICE TECHNICIAN ONLY read and follow completely Connect wiring continued Figure 18 Wiring diagram...

Page 27: ...tric shock hazard Failure to do so can cause severe personal injury or death After installing BVSS switch proceed as follows 1 Disconnect power 2 Install Spill Switch BVSS Wiring Harness P N 591 391 9...

Page 28: ...lines as required by codes Make tank connections with swing joints or copper tubing to prevent breaking in case the tank settles Make swing joints so they will tighten as tank settles Non hardening p...

Page 29: ...ill affect sizing of heat distribution units circulator and expansion tank Follow antifreeze manufacturer s instructions Do not add cold water to hot boiler Thermal shock can cause sections to crack T...

Page 30: ...ls are restored burner should re ignite Limit control set to system temperature requirements max 220 F For multiple zones flow adjusted to distribute heat in all zones Thermostat heat anticipator sett...

Page 31: ...See burner manual and change nozzle check ignition electrode settings clean blower housing and wheel make sure blower wheel turns freely oil burner motor if required clean air inlet clean or change fu...

Page 32: ...top panel and breeching 11 Reconnect oil line and all electrical connections General description of control operation Automatic air vent Air is released when cap is unscrewed one turn If air vent leak...

Page 33: ...move combustion chamber lining or base in sulation from the boiler and place it in a plastic bag for disposal Wash potentially contaminated clothes separately from other clothing Rinse clothes washer...

Page 34: ...to combustible material Flue pipe clearances must take precedence over jacket clearances 1 Install boiler using clearances described at left 2 Install barometric control 18 20 inches from boiler in b...

Page 35: ...ified in Table and Figure 25 Thicknesses are minimum Factory fabricated board made of non combustible materials normally fibers having thermal conductivity in range of one Btu inch hr sq ft F or less...

Page 36: ...WTGO 8 450 020 189 Item Description Part No F Collector hood kit for WTGO 9 450 020 190 G Tie rod x 5 WTGO 7 8 9 560 234 464 G Tie rod x 10 WTGO 7 560 234 491 G Tie rod x 12 WTGO 7 560 234 492 G Tie r...

Page 37: ...D WTGOOIL FIRED NATURAL DRAFT WATER BOILER SERIES 3 Boiler Manual SERVICE TECHNICIAN ONLY read and follow completely D S Q K P G C G J E G F R B A H L M N J Replacement parts continued Table 8 Series...

Page 38: ...ock 3 4 Matco Norca Drain cock 3 4 Nibco 74 5 511 405 113 Circulator 1 25 HP 120 60 1 motor 175 RPM 0 75 amps Taco W007F 6 381 354 526 Circulator universal hardware kit 11 4 Includes 1 Flange 1 Gasket...

Page 39: ...number 550 141 825 1211 39 GOLD WTGOOIL FIRED NATURAL DRAFT WATER BOILER SERIES 3 Boiler Manual SERVICE TECHNICIAN ONLY read and follow completely Figure 29 Series 3 trim parts Replacement parts conti...

Page 40: ...1 355 773 WTGO 4 381 355 512 381 355 595 381 355 515 381 355 516 426 700 252 381 355 774 WTGO 5 381 355 512 381 355 595 381 355 517 381 355 518 426 700 256 381 355 775 WTGO 6 381 355 512 381 355 595 3...

Page 41: ...r opening 20 514 4 6 1 4 158 8 29 9 16 750 9 For 7 dia 177 8 Vent pipe Alternate return A boilers only 7 Dia 177 8 2 9 16 65 1 7 3 16 182 6 2 5 8 66 7 15 393 7 14 Approx B L 7 Dia 177 8 7 Dia 177 8 Le...

Page 42: ...boiler without burner WTGO 3 through WTGO 6 only Substitute A for boiler only for use with approved burners as listed with I B R Available only as an A unit 1 WTGO boiler designed with convertible ve...

Page 43: ...Part number 550 141 825 1211 43 GOLD WTGOOIL FIRED NATURAL DRAFT WATER BOILER SERIES 3 Boiler Manual SERVICE TECHNICIAN ONLY read and follow completely Notes...

Page 44: ...44 Part number 550 141 825 1211 GOLD WTGOOIL FIRED NATURAL DRAFT WATER BOILER SERIES 3 Boiler Manual...

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