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11

20.

Note: The following drawings are shown from
the left side of the weight system, with the
Left Top Frame (3) removed for clarity.

Wrap the High Cable (45) around a 90mm Pulley
(38). Attach the Pulley at the rear hole, inside of
the bracket on the Center Top Frame (14) with an
M10 x 45mm Bolt (66) and an M10 Nylon Locknut
(70). 

17.

Locate the High Cable (45).

Route the Cable up

through the Left Top Frame (3) and around a 
90mm Pulley (38). Attach the Pulley inside the
Top Frame with an M10 x 70mm Bolt (100), two
M10 Washers (50), two 13mm Spacers (34), and
an M10 Nylon Locknut (70).

18. Route the High Cable (45) around a 90mm Pulley

(38) and down through the Left Top Frame (3).
Attach the Pulley and a Cable Trap (91) inside
the Top Frame with an M10 x 70mm Bolt (100),
two M10 Washers (50), two 13mm Spacers (34),
and an M10 Nylon Locknut (70). 

Be sure the

Cable Trap is turned to hold the Cable in the
groove of the Pulley.

Note: To complete this step, it may be neces-
sary to loosen the indicated M8 Nylon
Locknuts (71). Retighten the Locknuts when
this step is completed. 

19. Wrap the High Cable (45) around a 90mm Pulley

(38). Attach the Pulley to the single hole side of a
Double “U”-Bracket (56) with an M10 x 45mm
Bolt (66) and an M10 Nylon Locknut (70).

38

45

50

70

100

100

50

34

3

34

17

3

34

50

34

50

38

70

71

Loosen

91

45

18

70

56

38

66

45

19

38

66

70

45

14

20

CABLE ASSEMBLY

IMPORTANT: While assembling the cables,
do not overtighten the locknuts attaching
the pulleys; the pulleys must be able to
turn freely. Refer to the CABLE DIAGRAMS
and CABLE ID CHART on pages 24 and  25
for proper cable routing and help identify-
ing the cables.

Summary of Contents for Pro 4100

Page 1: ...n this manual before using this equipment Save this manual for future reference Model No 831 159822 Serial No Write the serial number in the space above for reference Serial Number Decal under seat Se...

Page 2: ...XERCISE GUIDELINES 26 ORDERING REPLACEMENT PARTS Back Cover FULL 90 DAY WARRANTY Back Cover Note A PART IDENTIFICATION CHART and a PART LIST EXPLODED DRAWING are attached in the center of this manual...

Page 3: ...great force 11 Make sure that the cables remain on the pul leys at all times If the cables bind while you are exercising stop immediately and make sure that the cables are on all of the pulleys 12 Al...

Page 4: ...e results you want For your benefit read this manual carefully before using the weight system If you have questions after reading this manual call 1 800 4 MY HOME 1 800 469 4663 To help us assist you...

Page 5: ...ght system has many parts and that the assembly process will take time Most people find that by setting aside plenty of time assembly will go smoothly ASSEMBLY 1 33 33 81 67 1 71 81 67 28 75 75 57 102...

Page 6: ...Plate 37 to the Left Base 2 with an M10 x 135mm Bolt 58 and an M10 Nylon Locknut 70 Be sure that the textured side is on top Attach the Left Upright 7 to the Left Base 2 with the two M8 x 70mm Carriag...

Page 7: ...ith two M8 x 70mm Bolts 81 two M8 Washers 75 and two M8 Nylon Locknuts 71 Attach the Left Seat Frame 29 to the Left Upright 7 with two M8 x 80mm Bolts 60 a Large Support Plate 101 two M8 Washers 75 an...

Page 8: ...Left Top Frame 3 to the Left Upright 7 with two M8 x 85mm Bolts 59 a Support Plate 21 and two M8 Nylon Locknuts 71 Do not tighten the Locknuts yet 8 Slide the eight Weights 72 onto the Weight Guides 2...

Page 9: ...th the Left Butterfly Arm 10 11 Press the two Weight Guide Bushings 44 into the Center Top Frame 14 Slide the Center Top Frame onto the Weight Guides 20 Attach the Center Top Frame 14 to the Right Top...

Page 10: ...ylon Locknut 70 Do not overtighten the Locknut the Butterfly Arm must be able to pivot easily Be sure the indented sides of the Plastic Washers fit over the welded bushing in the Butterfly Arm Repeat...

Page 11: ...e the Top Frame with an M10 x 70mm Bolt 100 two M10 Washers 50 two 13mm Spacers 34 and an M10 Nylon Locknut 70 Be sure the Cable Trap is turned to hold the Cable in the groove of the Pulley Note To co...

Page 12: ...6 Nylon Locknut 26 Note Do not completely tighten the Locknut it should be threaded only two turns onto the end of the Cable as shown in the inset drawing Attach the Small U Bracket 79 to the Weight T...

Page 13: ...ulder Bolt 78 and an M8 Nylon Locknut 71 26 Wrap the Leg Press Cable 95 around a 90mm Pulley 38 Attach the Pulley inside the bracket on the Left Top Frame 3 with an M10 x 45mm Bolt 66 and an M10 Nylon...

Page 14: ...m Shoulder Bolt 78 and an M8 Nylon Locknut 71 29 Wrap the Butterfly Cable 46 around a V Pulley 39 Attach the Pulley and a Long Cable Trap 40 to the bracket on the Right Upright 6 with an M10 x 60mm Bo...

Page 15: ...le U Bracket 56 with an M10 x 50mm Bolt 62 and an M10 Nylon Locknut 70 Be sure the Cable Trap is turned to hold the Cable in the groove of the Pulley 34 Attach a 90mm Pulley 38 inside the Right Leg 73...

Page 16: ...d to hold the Cable in the groove of the Pulley 38 Locate the Low Cable 47 Route the small ball on the Cable through the cage on the Leg Press Frame 30 Attach a 90mm Pulley 38 inside the Leg Press Fra...

Page 17: ...ith an M10 x 50mm Bolt 62 and an M10 Nylon Locknut 70 Be sure the Cable Trap is turned to hold the Cable in the groove of the Pulley 44 Wrap the Low Cable 47 around a 90mm Pulley 38 Attach the Pulley...

Page 18: ...d a 90mm Pulley 38 Attach the Pulley and a pair of Pulley Covers 92 to the Right Upright 6 with an M10 x 100mm Bolt 84 two M10 Washers 50 and an M10 Nylon Locknut 70 Be sure the small tabs on the Pull...

Page 19: ...63mm Inner Cap 22 into the indicated end of the Adjustment Tube 88 Attach the Leg Press Plate 31 to the Adjustment Tube 88 with an M8 x 65mm Bolt 63 two M8 Washers 75 and an M8 Nylon Locknut 71 Attach...

Page 20: ...and correct the problem IMPORTANT If the cables are not properly routed they may be damaged when heavy weight is used See the CABLE DIAGRAM on pages 24 and 25 of this manual for proper cable routing I...

Page 21: ...ame manner The acces sories can be attached to the Low Cable not shown in the same manner 52 45 42 ADJUSTMENTS 86 72 CHANGING THE WEIGHT SETTING To change the weight setting of the weight stack insert...

Page 22: ...t 70 and the M10 x 50mm Bolt 62 from the Cable Trap the Pulley and the U Bracket Re attach the Pulley and the Cable Trap to the higher set of holes in the U Bracket with the Bolt and Locknut Make sure...

Page 23: ...sistance at each station may vary due to differences in individual weight plates as well as friction between the cables pulleys and weight guides WEIGHT Top 1 2 3 4 5 6 7 8 HIGH PULLEY lbs 13 27 46 59...

Page 24: ...e diagrams to make sure that the cables and the cable traps have been assembled correctly If the cables have not been correctly routed the weight system will not function properly and damage may occur...

Page 25: ...25 4 1 2 5 2 1 3 5 Leg Lever Cable 96 Leg Press Cable 95 3 4 CABLE ID CHART 46 47 3 7 96 95 1 2 95 148 1 4 47 276 3 4 45 116 3 4...

Page 26: ...e will reshape and strengthen your body plus devel op your heart and lungs PERSONALIZING YOUR EXERCISE PROGRAM Determining the exact length of time for each workout as well as the number of repetition...

Page 27: ...a record of each workout List the date the exercises performed the weight used and the numbers of sets and repetitions completed Record your weight and key body measurements at the end of every month...

Page 28: ...Cap 24 19mm Round Inner Cap 27 50mm Square Inner Cap 33 38mm Square Inner Cap 41 M10 Nylon Locknut 70 M8 Nylon Locknut 71 M6 Washer 35 M8 Washer 75 M4 x 10mm Self tapping Screw 68 M6 Nylon Locknut 26...

Page 29: ...olt 84 M10 x 135mm Bolt 58 M10 x 80mm Button Head Bolt 97 M8 x 45mm Bolt 69 M8 x 20mm Shoulder Bolt 78 M6 x 16mm Bolt 13 M4 x 20mm Self tapping Screw 77 M8 x 16mm Button Head Bolt 64 M6 x 65mm Screw 9...

Page 30: ...2 Pivot Bracket 49 1 Chain 50 21 M10 Washer 51 1 Handle 52 3 Cable Clip 53 2 Locking Pin 54 4 Butterfly Cap 55 4 Plastic Washer 56 2 Double U Bracket 57 4 M8 x 65mm Carriage Bolt 58 1 M10 x 135mm Bolt...

Page 31: ...5 50 50 73 25 81 70 70 38 22 49 51 52 100 50 34 70 100 50 70 38 38 98 91 38 50 70 50 70 84 50 38 92 86 71 13 45 52 42 43 43 60 60 4 94 18 18 23 23 27 27 96 99 70 71 78 75 38 14 44 44 38 20 20 74 72 36...

Page 32: ...contact the nearest Sears Service Center throughout the United States and Sears will repair or replace the Weight System Exerciser free of charge This warranty does not apply when the Weight System Ex...

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