Weider 8920 User Manual Download Page 18 | Manualshive

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Weider 8920 User Manual Download Page 18

18

TROUBLE-SHOOTING AND MAINTENANCE

Inspect and tighten all parts each time you use the home gym. Replace any worn parts immediately. The home
gym can be cleaned using a damp cloth and mild non-abrasive detergent. Do not use solvents.

TIGHTENING THE CABLES

Woven cable, the type of cable used on the home gym, can stretch slightly when it is first used. If there is slack
in the cables before resistance is felt, the cables should be tightened.

Slack can be removed from the Short Cable (23) by
by tightening the 1/4” Nylon Locknut (2) at the end of
the Cable.

Additional slack can be removed by moving the 3 1/2”
Pulley (15) to the other hole in the Long “U”-Bracket
(57). Remove the 3/8” Nylon Locknut (21) and the
3/8” x 2” Bolt (12) from the Cable Trap (66), the
Pulley, and the “U”-Bracket. Re-attach the Pulley and
the Cable Trap to the other hole in the “U”-Bracket.
Make sure that the Cable Trap is in the proper
position and that the Cable and Pulley move
smoothly.

Note: If a cable tends to slip off the pulleys, the
cable may have become twisted. Remove the
cable and re-install it. If a cable needs to be
replaced, see ORDERING REPLACEMENT PARTS
on the back cover of this manual.

57

66

15

2

23

12

21

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Summary of Contents for 8920

Page 1: ...ssing or damaged parts we will guarantee complete satis faction through direct assistance from our factory TO AVOID UNNECESSARY DELAYS PLEASE CALL DIRECT TO OUR TOLL FREE CUS TOMER HOT LINE The trained technicians on our customer hot line will provide immediate assistance free of charge CUSTOMER HOT LINE 1 800 999 3756 Mon Fri 6 a m 6 p m MST CAUTION Read all precautions and instruc tions in this ...

Page 2: ... ASSEMBLY 5 ADJUSTMENT 15 TROUBLE SHOOTING AND MAINTENANCE 18 CABLE DIAGRAM 19 PART LIST 22 EXPLODED DRAWING 23 ORDERING REPLACEMENT PARTS Back Cover Note A PART IDENTIFICATION CHART is attached in the center of this manual Remove the PART IDENTIFI CATION CHART before beginning assembly ...

Page 3: ...ll times If the cables bind while you are exercising stop immediately and make sure that the cables are on all of the pulleys 12 Do not place more than 125 pounds on the weight carriage 13 Always disconnect the lat bar from the home gym when performing an exercise that does not use the lat bar 14 If you feel pain or dizziness at any time while exercising stop immediately and begin cool ing down 15...

Page 4: ...ular system the WEIDER 8920 will help you to achieve the specific results you want For your benefit read this manual carefully before using the WEIDER 8920 home gym If you have additional questions call our Customer Service Department toll free at 1 800 999 3756 Monday through Friday 6 a m until 6 p m Mountain Time excluding holidays To help us assist you please note the product model number and s...

Page 5: ...d as shown in the drawings Tighten all parts as you assemble them unless instructed to do otherwise THE FOLLOWING TOOLS NOT INCLUDED ARE REQUIRED FOR ASSEMBLY Two 2 adjustable wrenches One 1 standard screwdriver One 1 Phillips screwdriver One 1 rubber mallet Lubricant such as grease or petroleum jelly and soapy water will also be needed Assembly will be more convenient if you have the following to...

Page 6: ...ot tighten the Nylon Locknuts yet 3 Press a 1 3 4 Square Inner Cap 44 into each end of the crossbar on the Top Frame 55 Press two 1 Inner Caps 61 into the top of the crossbar Attach the Top Frame 55 to the Front Upright 42 with two 5 16 x 2 3 4 Bolts 11 two 5 16 Flat Washers 8 and two 5 16 Nylon Locknuts 3 Attach the Top Frame to the Rear Upright 56 with two 5 16 x 2 1 2 Bolts 22 two 5 16 Flat Was...

Page 7: ...ht Arm 48 onto the right axle Note Be careful not to confuse the Right Arm with the Left Arm 47 refer to step 6 to identify the Right Arm Be sure that the upper end of the Right Arm is behind the indicated bracket on the Top Frame 55 Tap two 1 Retainers 63 and a 1 Round Cover Cap 62 onto the right axle Be sure that the teeth on the Retainers bend toward the Cover Cap as shown in the inset drawing ...

Page 8: ...tach the 3 1 2 Pulley 15 in the indicated location on the Top Frame 55 Be sure that the end of the Cable with the ball is on the indicated side of the Pulley and that the Cable is between the Pulley and the hook on the Top Frame 55 10 Wrap the Long Cable 58 around a V Pulley 6 Attach the V Pulley and a Long Cable Trap 50 to the indicated bracket on the Front Upright 42 with a 3 8 x 2 1 2 Bolt 7 an...

Page 9: ...le is in the groove of the Pulley and that the Cable Trap 66 is turned to hold the Cable in place Make sure that the 3 8 x 2 Bolt 12 securing the Pulley and Cable Trap to the Pulley Bracket is properly tightened and that the Pulley Bracket can pivot freely 14 Locate the Long U Bracket 57 that is pre assembled with a 3 1 2 Pulley 15 and a Cable Trap not shown Route the Long Cable 58 around the Pull...

Page 10: ...to the upper hole in the Press Frame 17 Make sure that the Cable Trap and the Pulley are oriented as shown Hold a 3 1 2 Pulley 15 inside the indicated bracket on the Press Frame 17 Using a 3 8 x 8 Bolt 59 two 3 8 Flat Washers 9 and a 3 8 Nylon Locknut attach the 3 1 2 Pulley to the Press Frame as shown 18 Locate the Short Cable 23 Route the Short Cable under the indicated 3 1 2 Pulley 15 Be sure t...

Page 11: ...routed around the Pulley as shown Tighten the 3 8 Nylon Locknut 21 and the 3 8 x 3 3 4 Bolt 68 21 Route the Short Cable 23 up around the 3 1 2 Pulley 15 attached to the upper hole in the Press Frame 17 Be sure that the Cable Trap 66 is turned to hold the Cable in place and that the Cable is routed around the Pulley as shown Next route the Short Cable 23 around the 3 1 2 Pulley 15 attached to the u...

Page 12: ...tighten the Nylon Locknut it should be threaded onto the end of the Cable until two threads are showing above the Nylon Locknut as shown in the inset drawing 23 Attach the Backrest 41 to the Front Upright 42 with two 1 4 x 2 1 2 Screws 43 and two 1 4 Flat Washers 10 CABLE ASSEMBLY SEAT ASSEMBLY 12 23 41 42 10 43 22 57 2 10 23 23 57 2 10 ...

Page 13: ...into the Leg Lever 29 Lubricate the 5 16 x 2 1 4 Bolt 33 Attach the Leg Lever 29 to the Seat Frame 36 with the 5 16 x 2 1 4 Bolt and a 5 16 Nylon Locknut 3 Do not overtighten the Nylon Locknut The Leg Lever must pivot freely Insert the 3 8 x 2 1 2 Eyebolt 35 into the Leg Lever 29 from the direction shown Tighten a 3 8 Nylon Locknut 21 with a 3 8 Flat Washer 9 onto the Eyebolt Note Be sure the Eyeb...

Page 14: ... ADJUSTMENT beginning on page 15 of this manual Before using the home gym pull each cable a few times to make sure that the cables move smoothly over the pulleys If one of the cables does not move smoothly find and correct the problem IMPOR TANT If the cables are not properly routed they may be damaged when heavy weight is used See the CABLE DIAGRAM on page 19 of this manual for proper cable routi...

Page 15: ...on may vary from the amount of weight used Use the WEIGHT RESISTANCE CHART on page 17 to find the actual amount of resistance at each weight station ATTACHING THE LAT BAR OR NYLON STRAP TO THE HIGH PULLEY STATION Attach the Lat Bar 54 to the Long Cable 58 with a Cable Clip 53 For some exercises the Chain 52 should be attached between the Lat Bar and the Long Cable with two Cable Clips Adjust the l...

Page 16: ...er Next remove the Seat Knob 40 and the 5 16 x 2 3 4 Carriage Bolt 14 from the Seat Frame 36 Lift the Seat Frame off the Front Upright 42 ATTACHING THE LEG LEVER TO THE LOW PULLEY STATION To use the Leg Lever 29 the seat must be attached to the front upright see ATTACHING AND REMOV ING THE SEAT above Attach one end of the Chain 52 to the Eyebolt 35 with a Cable Clip Attach the Chain 52 to the Shor...

Page 17: ... 132 100 90 181 87 139 105 95 190 91 146 110 100 200 96 153 116 105 209 100 161 120 110 219 104 168 126 115 228 109 175 131 120 237 113 182 137 125 247 118 189 142 WEIGHT RESISTANCE CHART This chart shows the approximate weight resistance at each weight station The column labeled WEIGHT ON WEIGHT CARRIAGE refers to the amount of weight in pounds placed on the weight carriage The weight resistance ...

Page 18: ...by by tightening the 1 4 Nylon Locknut 2 at the end of the Cable Additional slack can be removed by moving the 3 1 2 Pulley 15 to the other hole in the Long U Bracket 57 Remove the 3 8 Nylon Locknut 21 and the 3 8 x 2 Bolt 12 from the Cable Trap 66 the Pulley and the U Bracket Re attach the Pulley and the Cable Trap to the other hole in the U Bracket Make sure that the Cable Trap is in the proper ...

Page 19: ...een correctly routed the home gym will not function properly and damage may occur The numbers show the correct route for each cable The starting and ending points of each cable are labeled The small drawings show the correct position of each cable trap Make sure that the cable traps do not touch or bind the cables 4 3 2 7 6 5 4 3 2 Weight Carriage 8 1 Low Pulley 1 High Pulley Long Cable 58 5 Long ...

Page 20: ...20 NOTES ...

Page 21: ...21 NOTES ...

Page 22: ...Pad Tube 29 1 Leg Lever 30 4 Foam Pad 31 2 Hand Grip 32 2 1 1 2 Square Inner Cap 33 1 5 16 x 2 1 4 Bolt 34 4 3 4 Round Inner Cap 35 1 3 8 x 2 1 2 Eyebolt 36 1 Seat Frame 37 1 Seat Plate Key No Qty Description 38 1 1 4 x 2 Carriage Bolt 39 1 Nylon Strap 40 1 Seat Knob 41 1 Backrest 42 1 Front Upright 43 2 1 4 x 2 1 2 Screw 44 6 1 3 4 Square Inner Cap 45 2 Foam Pad 46 2 Press Arm 47 1 Left Arm 48 1 ...

Page 23: ...4 14 33 3 29 34 30 28 9 21 49 46 32 30 34 35 49 49 46 22 3 9 16 23 59 17 21 52 53 39 44 44 10 66 54 31 31 59 26 60 60 49 15 19 27 22 8 58 21 61 61 11 69 67 21 9 66 15 11 8 55 71 15 44 15 16 58 25 44 21 61 12 64 21 20 66 3 15 72 21 3 7 50 6 72 70 21 70 15 66 41 3 65 9 21 3 10 42 43 23 EXPLODED DRAWING Model No WESY16010 R0801A ...

Page 24: ...ed by sufficient proof of purchase All returns must be pre authorized by ICON This warranty does not extend to any product or damage to a product caused by or attributable to freight damage abuse misuse improper or abnormal usage or repairs not provided by an ICON authorized service center products used for commercial or rental pur poses or products used as store display models No other warranty b...

Page 25: ...bags check to see if it has been pre assembled REMOVE THIS PART IDENTIFICATION CHART FROM THE MANUAL Note Assembly is divided into four stages 1 frame assembly 2 press and butterfly arm assem bly 3 cable and pulley assembly and 4 seat and backrest assembly The hardware for each stage is packaged separately Wait until you begin each assembly stage to open that parts bag WESY16010 R0801A ...

Page 26: ...1 3 4 Square Inner Cap 44 1 1 2 Square Inner Cap 32 2 Square Inner Cap 27 2 Square Outer Cap 51 1 Square Inner Cap 65 ...

Page 27: ...er Cap 34 1 Round Inner Cap 49 1 Round Cover Cap 62 1 Inner Cap 61 3 8 Flat Washer 9 5 16 Flat Washer 8 1 4 Flat Washer 10 3 8 Nylon Jamnut 25 3 8 Nylon Locknut 21 5 16 Nylon Locknut 3 1 4 Nylon Locknut 2 Cable Clip 53 1 Retainer 63 1 x 7 8 Plastic Bushing 26 ...

Page 28: ... 64 1 4 x 2 Carriage Bolt 38 3 8 x 3 4 Bolt 69 3 8 x 1 3 4 Bolt 71 3 8 x 2 Bolt 12 3 8 x 2 1 2 Bolt 7 5 16 x 2 1 4 Bolt 33 3 8 x 3 1 2 Bolt 16 3 8 x 3 3 4 Bolt 68 3 8 x 8 Bolt 59 1 4 x 3 4 Screw 18 5 16 x 2 3 4 Bolt 11 5 16 x 2 1 2 Carriage Bolt 1 5 16 x 2 3 4 Carriage Bolt 14 ...

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