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®

USER’S MANUAL

Model No. WESY97310
Serial No. 

The serial number is found in the
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Patent Pending

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QUESTIONS?

If you have questions, or if there
are missing or damaged parts,
we will guarantee complete satis-
faction through direct assistance
from our factory. 

TO AVOID UNNECESSARY
DELAYS, PLEASE CALL DIRECT
TO OUR TOLL-FREE CUSTOMER
HOT LINE. The trained techni-
cians on our customer hot line
will provide immediate assis-
tance, free of charge to you.  

CUSTOMER HOT LINE:  

1-800-999-3756

Mon.–Fri., 6 a.m.–6 p.m. MST

CAUTION

Read all precautions and instruc-
tions in this manual before using
this equipment. Save this manual
for future reference.

Summary of Contents for 831.159730

Page 1: ... or if there are missing or damaged parts we will guarantee complete satis faction through direct assistance from our factory TO AVOID UNNECESSARY DELAYS PLEASE CALL DIRECT TO OUR TOLL FREE CUSTOMER HOT LINE The trained techni cians on our customer hot line will provide immediate assis tance free of charge to you CUSTOMER HOT LINE 1 800 999 3756 Mon Fri 6 a m 6 p m MST CAUTION Read all precautions...

Page 2: ... all parts often Replace any worn parts immediately 6 Make sure the cables remain on the pulleys at all times If the cables bind while you are exercising stop immediately and make sure the cables are on all of the pulleys 7 Always stand on a foot plate when perform ing an exercise that could cause the home gym to tip 8 Keep hands and feet away from moving parts 9 Keep children under the age of 12 ...

Page 3: ... 9940 makes it easy to achieve the results you want For your benefit read this manual carefully before using the WEIDER PRO 9940 home gym If you have additional questions please call our Customer Service Department toll free at 1 800 999 3756 Monday through Friday 6 a m until 6 p m Mountain Time excluding holidays To help us assist you please note the product model number and serial number before ...

Page 4: ...o hold all parts and allow you to walk all the way around the assembled equipment Unpacking the Box To make the assembly process as smooth as possi ble we have broken it into separate stages All parts used in each stage are found in individual packages in the shipping box Place all parts in a cleared area and remove the packing materials Do not dispose of the packing materials until assembly is co...

Page 5: ...hten the Nylon Locknuts yet Note There are three kinds of support plates The main difference between them is the distance between the holes When you need a support plate find the type with holes that will fit over the bolts you are using 1a 2 See drawing 2a Press a 2 Square Inner Cap 28 into the end of the Press Base 6 Attach a 3 1 2 Pulley 24 to each of the brackets on the Weight Base 5 with a 3 ...

Page 6: ...Support Plate with 3 1 2 center holes 93 and two 5 16 Nylon Locknuts 64 4 64 28 93 1 1 4 92 28 28 33 64 89 86 5 Attach the Butterfly Seat Frame 14 to the Front Leg 20 with two 5 16 x 2 3 4 Bolts 89 two 5 16 Washers 36 and two 5 16 Nylon Locknuts 64 Do not tighten the Nylon Locknuts yet Slide the bracket on the Front Leg 20 onto the two 5 16 x 2 1 2 Carriage Bolts 92 in the Butterfly Base 4 Hand ti...

Page 7: ...two 5 16 x 2 1 2 Carriage Bolts 92 and two 5 16 Nylon Locknuts 64 Do not tighten the Nylon Locknuts yet 7 7 6 Press a 2 Square Inner Cap 28 half way into the top of the Front Leg 20 Press a 2 Square Inner Cap 28 into each end of the Small Leg Lever 41 Attach the Bumper 40 to the indicated hole in the Front Leg 20 with a 1 Tap Screw 80 Lubricate the 3 8 x 3 1 4 Bolt 62 Attach the Small Leg Lever 41...

Page 8: ... 18 into the lower end of the Short Weight Tube 17 Slide the Weight Tube into the center holes in the Weights 21 Slide a Top Weight 16 onto the Weight Guides 15 Note Make sure the Top Weight is turned so the groove fits over the welded pin on the Weight Tube 17 11 51 18 17 16 15 88 Lubricate 50 Groove Pin Pin Grooves 6 83 21 48 50 9 Press a 2 Square Inner Cap 28 into the Press Seat Frame 7 Slide t...

Page 9: ... are turned so the pin grooves point towards the floor Press a Weight Tube Bumper 18 into the lower end of the Long Weight Tube 70 Slide the Weight Tube into the center holes in the Weights 21 Slide a Top Weight 16 onto the Weight Guides 15 Note Make sure the Top Weight is turned so the groove fits over the welded pin on the Weight Tube 70 50 21 46 48 48 5 51 51 70 66 46 78 24 25 50 9 50 34 94 2 1...

Page 10: ...Arm Attach the Press Arm 77 to the bracket on the Press Frame 8 with two 5 16 x 2 1 2 Bolts 87 and two 5 16 Nylon Locknuts 64 Repeat this step to assemble the second Press Arm 77 not shown 17 52 100 6 50 8 35 8 87 64 77 76 Welded Tube Lubricate Arm Assembly 16 Locate and open the parts bag labeled ARM ASSEMBLY Press a Plastic Bushing 100 onto each welded tube on the Press Frame 8 Lubricate the 3 8...

Page 11: ...bracket on the Left Butterfly Arm 10 with a 3 8 x 1 Bolt 84 and two 3 8 Nylon Jamnuts 63 Note The loop on the Cable and the two Nylon Jamnuts must be mounted underneath the welded bracket 19 10 73 18 Press a 1 3 4 Square Inner Cap 35 into each end of the Right Butterfly Arm 11 Wet the lower end of the Arm with soapy water Slide a Butterfly Foam Pad 29 onto the lower end of the Arm Lubricate the in...

Page 12: ...ed hole in the Butterfly Upright 1 with a 3 8 x 3 3 4 Bolt 59 two 3 8 Flat Washers 48 and a 3 8 Nylon Jamnut 63 Make sure the Cable is between the Pulley and the welded pin on the Upright 24 1 74 24 48 63 48 59 47 22 Wrap the Butterfly Cable 73 around a V Pulley 27 in the direction shown Attach the V Pulley and a Large Cable Trap 32 to the bracket on the back of the Butterfly Upright 1 with a 3 8 ...

Page 13: ...Pulley 24 in the direction shown Attach the Pulley and a Cable Trap 25 to the top hole in the two Adjustable Pulley Plates 23 with a 3 8 x 2 Bolt 54 and a 3 8 Nylon Locknut 50 Make sure the Cable Trap and the Pulley Plates are oriented as shown 25 25 50 23 74 54 74 50 24 22 57 27 Wrap the Ab Cable 74 around a 3 1 2 Pulley 24 in the direction shown Attach the Pulley and a Cable Trap 25 to the welde...

Page 14: ...Trap is oriented as shown Route the threaded end of the Ab Cable 74 under the 3 1 2 Pulley 24 that is already mounted on the Weight Base 5 Make sure the Cable is routed in the direction shown Note For clarity this and the following drawings show some parts removed 28 63 74 95 5 4 82 57 24 50 66 Bracket End of Cable 74 30 Attach the threaded end of the Ab Cable 74 to a U Bracket 97 with a 1 4 Flat ...

Page 15: ...the Butterfly Upright 1 with a 3 8 x 4 3 4 Bolt 60 and a 3 8 Nylon Jamnut 63 Note Thread the Jamnut only two turns onto the Bolt since you will later attach another Pulley to the Bolt Make sure the Cable Trap is oriented as shown 32 24 1 75 63 25 60 33 Wrap the Low Pulley Cable 75 over a 3 1 2 Pulley 24 in the direction shown Attach the Pulley and a Cable Trap 25 to the lower hole in the Adjustabl...

Page 16: ... in the direction shown Attach the Pulley to the indicated hole in the Press Top Frame 9 with a 3 8 x 3 1 2 Bolt 56 a 3 8 Flat Washer 48 and a 3 8 Nylon Jamnut 63 Make sure the Cable is between the Pulley and the welded pin on the Press Top Frame 37 9 24 72 37 Route the threaded end of the Press Cable 72 around the 3 1 2 Pulley 24 that is already mounted on the Top Frame 9 38 25 72 2 59 50 24 38 W...

Page 17: ... has four adjustment holes Mount the V Pulley in the hole farthest from the Upright Make sure the Cable Trap is oriented as shown 48 50 72 27 Small tube last hole 62 32 41 Route the Press Cable 72 back through the opening in the Press Frame 8 and wrap the Press Cable around a 3 1 2 Pulley 24 in the direction shown Then route the Press Cable back through the open ing in the Press Frame 8 Attach the...

Page 18: ... shown 44 48 32 85 27 50 72 7 45 Wrap the Press Cable 72 around a 3 1 2 Pulley 24 in the direction shown Attach the Pulley and a Cable Trap 25 to the near side of the Leg Press Lever 83 Use the 3 8 x 4 3 4 Bolt 60 that was inserted in step 43 and secure the Pulley with the 3 8 Nylon Jamnut 63 Make sure the Cable Trap is oriented as shown 45 72 8 63 83 25 60 24 46 Wrap the Press Cable 72 around a 3...

Page 19: ...acket as shown 48 57 72 66 50 82 49 Attach the threaded end of the Press Cable 72 to the remaining U Bracket 97 with a 1 4 Flat Washer 71 and a 1 4 Nylon Locknut 68 Attach the U Bracket 97 to the hole in the Long Weight Tube 70 with a 5 16 x 1 3 4 Bolt 96 and a 5 16 Nylon Locknut 64 Note Do not completely tighten the Nylon Locknut it should be threaded only two turns onto the end of the Cable as s...

Page 20: ... 1 4 x 2 1 2 Carriage Bolt 45 through the center hole in a Seat Plate 65 Attach the Seat Plate to the Press Backrest 99 with two 1 4 x 3 4 Bolts 49 Insert the 1 4 x 2 1 2 Carriage Bolt 45 into the indicated hole in the Butterfly Upright 2 and secure it with a 1 4 Flat Washer 71 and a 1 4 Nylon Locknut 68 Secure the other end of the Press Backrest 99 with a 1 4 x 2 1 2 Bolt 79 and a 1 4 Flat Washer...

Page 21: ... 3 4 Round Inner Caps 43 into the ends of the Pad Tube 42 and the indicated tube on the Front Leg 20 Insert the Pad Tube 42 into the indicated hole in the Small Leg Lever 41 Slide Foam Pads 30 onto the ends of the Pad Tube and the tube on the Leg Lever 53 43 30 30 43 43 43 20 30 Tube 42 41 30 54 Press a 1 3 4 Square Inner Cap 35 into the indicat ed end of the Adjustment Tube 90 Attach the Adjustme...

Page 22: ... parts have been properly tightened The use of the remaining parts will be explained in ADJUSTMENT beginning on page 25 of this manual Before using the home gym pull each cable a few times to make sure that the cables move smoothly over the pulleys If one of the cables does not move smoothly find and correct the problem IMPORTANT If the cables are not properly installed they may be damaged when he...

Page 23: ...ble 72 The numbers show the correct route for each Cable Make sure that the Cables are routed correctly that the Pulleys move smoothly and that the Cable Traps do not touch or bind the Cables Incorrect cable routing can damage the home gym Low Pulley Cable 75 5 4 3 1 2 Ab Cable 74 7 3 1 4 5 8 2 1 3 4 5 2 Butterfly Cable 73 Cable ID Chart 73 52 75 143 5 74 224 72 389 5 6 ...

Page 24: ...24 14 2 1 5 15 13 6 9 3 7 11 4 8 10 12 Press Cable 72 ...

Page 25: ...n 67 should be attached between the Lat Bar and the Low Pulley Cable with two Cable Clips Adjust the length of the Chain between the Lat Bar and the Low Pulley Cable so the Lat Bar is in the correct starting position for the exercise to be performed The Nylon Strap 58 or Ab Strap 81 can be attached in the same manner 58 69 81 69 75 67 61 Adjustment CHANGING THE WEIGHT SETTINGS To change the settin...

Page 26: ...e install it If the cables need to be replaced see ORDERING REPLACEMENT PARTS on the back cover of this manual The type of cable used on the home gym can stretch slightly when it is first used If there is slack in the cables before resistance is felt the cables should be tightened Slack can be removed from the cables in several differ ent ways 27 2 7 72 27 105 28 20 103 104 The Adjustable Pulley P...

Page 27: ...he Adjustable Pulley Plates 23 as described on the previous page The Press Cable 72 is the only cable attached to the large weight stack It must be tightened by using the method described above or by moving the V Pulleys as described on the previous page High Arm Leg Butterfly Curl Ab Pulley Weight Pulley Press Press lbs Low Pulley Leg Raise Plates lbs lbs lbs lbs lbs Top 14 16 21 8 10 8 1 28 37 4...

Page 28: ...6 3 8 Flat Washer 48 1 4 x 3 4 Bolt 49 1 4 x 2 1 2 Bolt 79 3 8 x 1 Bolt 84 1 4 Nylon Locknut 68 5 16 Washer 36 5 16 x 2 1 2 Bolt 87 5 16 x 2 3 4 Bolt 89 5 16 x 2 1 2 Carriage Bolt 92 3 8 x 1 3 4 Bolt 57 3 8 x 2 1 2 Bolt 53 3 8 x 2 1 2 Carriage Bolt 101 1 4 x 2 1 2 Carriage Bolt 45 Part Identification Chart Model No WESY97310 R0601A ...

Page 29: ...2 Bolt 56 3 8 x 4 3 4 Bolt 60 3 8 x 2 3 4 Bolt 46 3 8 x 3 Bolt 88 3 8 x 3 1 2 Carriage Bolt 95 3 8 x 3 3 4 Bolt 59 3 8 x 8 Bolt 52 3 8 x 3 1 4 Bolt 62 3 8 x 4 Bolt 78 3 8 x 4 1 4 Bolt 85 3 8 x 4 Carriage Bolt 102 ...

Page 30: ...3 4 Round Inner Cap 43 1 Retainer Ring 31 1 Round Outer Cap 38 1 Square Inner Cap 98 1 3 4 Square Inner Cap 35 1 Round Inner Cap 76 1 Round Inner Cap 86 2 Square Inner Cap 28 ...

Page 31: ...0 3 8 x 2 3 4 Bolt 47 2 Pulley Cover 48 18 3 8 Flat Washer 49 8 1 4 x 3 4 Bolt 50 32 3 8 Nylon Locknut 51 4 Weight Bumper 52 1 3 8 x 8 Bolt 53 2 3 8 x 2 1 2 Bolt 54 4 3 8 x 2 Bolt 55 1 Leg Press Plate 56 1 3 8 x 3 1 2 Bolt 57 6 3 8 x 1 3 4 Bolt 58 1 Nylon Strap 59 6 3 8 x 3 3 4 Bolt 60 3 3 8 x 4 3 4 Bolt 61 1 Lat Bar 62 4 3 8 x 3 1 4 Bolt 63 15 3 8 Nylon Jamnut 64 31 5 16 Nylon Locknut 65 3 Seat P...

Page 32: ...5 28 28 48 75 6 93 9 100 25 26 54 49 105 104 103 37 11 37 84 28 73 93 86 28 53 64 27 32 50 1 53 27 32 50 47 48 59 63 15 60 24 25 13 14 64 64 64 48 63 28 41 89 62 40 48 28 42 43 46 36 20 4 50 93 50 64 64 63 5 63 64 64 57 24 57 24 18 70 18 16 96 72 68 71 64 17 16 68 71 64 15 50 50 50 50 34 46 50 82 66 50 82 46 34 50 50 54 23 24 25 50 23 24 25 55 90 83 25 44 44 93 89 48 85 89 49 13 63 24 25 48 50 25 ...

Page 33: ...nied by sufficient proof of purchase All returns must be pre authorized by ICON This warranty does not extend to any product or damage to a product caused by or attributable to freight damage abuse misuse improper or abnormal usage or repairs not provided by an ICON authorized service center products used for commercial or rental pur poses or products used as store display models No other warranty...

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